Tridhara Sugars Plans For Expansion Of Sugar Plant with Co-Gen Power Plant
Industrial Directory Of India
"New Projects This Week"
RELEASED : ISSUE JUNE 16/13
Comprising of Total 81 New Project Enquiries
with Company's Name/ Address/ Phone/ Fax/ Contact
person/E-mail
(Published Every Week
:Electronic Issue)
http://www.industrialdirectoryofindia.com/download
FREQUENTLY ASKED QUESTIONS ABOUT PROJECT ENQUERIES
Visit : http://industrialdirectoryofindia.com/FAQ
(Helpline : +91-900 7158 600)
Tridhara Sugars Plans For Expansion
Of Sugar Plant with Co-Gen Power Unit
Tridhara Sugars Ltd. plans for Modernization cum Expansion of its
Sugar Plant from 2500 TCD to 5000 TCD and setting up of
a New Cogeneration Power Plant having capacity of 27 MW
at Amdapur,Post : Singanapur in Parbhani District in Maharashtra.
Capacity:
Expansion:
Sugar Plant : 2500 TCD to 5000 TCD
New Plant:
Co-Gen Power Plant : 27 MW
Location :
Amdapur, P.O.: Singanapur
Parbhani District, Maharashtra.
As 0n June 19, 2013: The Project is in planning stage.
Proposed modernization & upgradation of the sugar Cane crushing capacity from 2500 TCD to 5000 TCD and setting up of a Co-Generation of Power Plant of 27 MW will be located within the existing area of 150 Acres of land.
IMPORTANT: As per the discussion we had on 03.06.2013 with Tridhara Sugars Ltd. the project is under planning stage.
The company is waiting for Environmental clearances.
The Project is Scheduled to be Completed in
Two Years from the date of commencement of the project.
-----------------------------------------------------------------------------------------
So, this is the RIGHT TIME to contact and Follow Up Contractor at following address obtain the detailed Enquiry of each product in time and to submit your quotation subsequently.
*****************************
The Main Scope of Supply includes:
Boiler : 70 TPH - 2 Nos
Fuel : Bagasse (Main Fuel -During Cane crushing season)/
Coal (Auxiliary fuel -During off season)
Heat Exchangers, Air Pre-heater/Economiser)
Wet Scrubber for arresting fly ash
Existing Status of Heating Equipment:
The company is operating 2 Nos. Boilers of capacities
32 TPH (each) to meet the steam requirements of sugar plant.
Note :
----------------------------------------------------------
Existing 33 ata pressure boilers are not suitable for cogeneration . So, Existing boilers and TG set are to be discarded. For cogeneration, it is suggested two numbers new boilers of 87 ata and 70 TPH capacity each are considered in proposed sugar factory expansion and cogeneration project.
------------------------------------------------------
Air Pollution Control Equipment :
The sources of emissions from the proposed expansion of sugar & co-gen plant
shall be boilers of 70 TPH (02 Nos.) based on bagasse & coal.
Adequate air pollution control equipment in the form of Electro static
Precipitator shall be provided for the proposed boilers of 70 TPH capacity (02 Nos.).
The pollution control regulations limit for the particulate matter emission from
bagasse fired steam generators is 150 mg/Ncum. The proposed plant will operate
during cane crushing season and off-season by using bagasse generated by the
factory during season. Electrostatic precipitators are proposed for the plant steam generator, to contain the dust emission from plant to a level less than 150
Mg/Ncum during bagasse firing. The Height of the stack for the
70 TPH x 2nos boilers which disburses the pollutants has been fixed at
72 meters.
Steam Turbine : Existing : 25 MW
Existing T.G. set are to be discarded. Addition of two numbers TG sets, one of 14 MW capacity back pressure type and other of 13 MW capacity, condensing cum extraction route is considered in proposed cogeneration and expansion scheme.
1. 14 MW - 01 No.
2. 13 MW - 01 No.
Coal handling system
Ash handling system
Ash handling system collecting ash from furnace, Combustion chamber ,Economiser, air heater and wet scrubber shall be transported by
Belt Conveyors to a Silo to be provided.
Turbo Alternator :
Air Cooled Condenser
Power plant stack
Single Chimney
Fuel system
Manufacturing Process : Sugar Plant
The process of manufacturing process:
1. Extraction of juice (Crushing)
2. Clarification of juice
3. Concentration of juice (juice to syrup) by evaporation
4. Boiling of Syrup to grain (crystallization)
5. Separation of crystals from mother liquor (Centrifuging)
Cane receiving
Sugarcane Weighment
Sugarcane Unloading: The cart cane will be manually unloaded directly to the cane carrier.
The cane from the trucks and tractor- trailers will be unloaded with the help of cane un-loader crane. The cane will be unloaded on to the feeder table.
Sugarcane Conveying:
The cane from the feeder table will be then dumped to the main cane carrier, which conveys the cane to the cane preparatory devices.
Electronic devices, depending on the cane-crushing
rate control the speed of the cane carrier, and level in the cane carrier etc.
Sugarcane preparation:
The sugar cane will be passed through the cane preparatory devices called leveller, cutter and fibriser where in the cane is cut into small pieces to expose the juice cells for extraction. The preparatory index is about 85-90 %.
Milling:
The prepared cane will then be passing through the milling tandem having
4 mills of three rollers and necessary feeding device.
The mills will be running at about 4.5 to 6.0 RPM driven through hydraulic motors or DC variable speed drives.
The mills loaded hydraulically extract juice from the cane and is subjected for the extraction of juice aided by maceration water and compound imbibition.
The cane will be conveyed between mills with the help of rake type mechanical Conveyors.
Screens then will filter the extracted juice and filtered juice is pumped for further processing.
The fibrous residue after juice extraction known as bagasse will be withdrawn from the last mill and conveyed through drag type steel conveyors to boiler for steam generation. Surplus bagasse will be withdrawn from the conveyor and stored for reuse when necessary.
The bagasse conveyor also has return conveyor to feed the stored bagasse.
All the Conveyors will be covered with GI sheets to prevent the fugitive dust emission into the atmosphere.
Sugar conveying and bagging:
Existing sugar conveying and bagging system is as follows
- Sugar hoppers - 1 no of 3 stage grass hoppers each for conveying, drying,
cooling of sugar. Out of which 1st is plane tray of width 1500 mm X 300 mm
height X 12000 mm length. 2nd is multitray of width 1200 mm X 300 mm X 12000
mm LG provided with hot air blower, 3rd is multitray of width 1200 mm
XSOOmmX 12000 mm LG
- Sugar Elevator - 2 no. of sugar elevator having 12 ton/hr capacity, drive Hp-
7.5, Rpm-1440, Speed 30 m/min,
- Sugar Grader - 3 no. of sugar grader of capacity 12 TPH of 4 deck
For Expansion >
- For increasing crush rate to 5000 TCD and to handle the finished product with
better care , following additions will be implemented in
sugar handling system :
- Replacing existing of three hoppers of 2000 mm width - 3 nos
- Addition of.two no. sugar grader of 35 MT capacity
- Addition of two no. sugar elevators of 35 TPH capacity
- Addition of one no. 300 MT capacity Sugar Silo
- Shifting of existing sugar grader, elevator, sugar silo at new
position
Sugar & Molasses Storage:
The company will add 2 No. of Godowns of 2.0 Lakh sugar bags storing capacity
and 1 nos. Final molasses storage tank of 6000 MT capacity each to cope with
expanded capacity of the plant.
Service Water pump & Storage:
The company will add service water pump of capacity 250m3 /hr and storage tank of min. 4 hrs storage capacity.
Addition of vibro screen for MOL & filtrate, Addition of MOL storage tank
Cooling Tower
Storage Tanks:
DG set : 1 No
One Additial Dg Set willbe installed for stand by arrangement..
Silencer (Acoustic enclosures) to be provided to D.G.)
Clarifier :
Vacuum Filter
Injection pumps
Sugar Receiving Gross Hopper
Sugar Belt Conveyor
Fluidised Bed Sugar Dryer.
Water Treatment Plant, Effluent Treatment Plant,
Oxidisation Chamber,Filter, R.O. Plant.
Pumps Valves, Custom Pipeline Work
---------------------------------------------
The new Boiler and T.G. system needs, raw water about
3000 m3/ day during season and 2500 m3/ day during off-season for meeting its make-up water requirements..
Presently the company has DM Plant having capacity of 15m3/Hr.
To cater to the make-up water requirements of Both boilers a combination of RO and Demineralized Water Treatment Plant based on analysis of raw water source having a capacity of
40m3 /hr will be installed.
Effluent Treatment System and Scheme
Industrial wastewater system from Cogeneration unit
shall be separated into two systems.
1.Plant Drain System
2. Neutralization and Chemical Drain system
The plant drain system is collecting / shall collect and treat the wastewater from the floors, area wash downs, drainage from the turbine and boiler areas as well as equipment drains. Drains, which potentially could contain oil and grease, are / shall be routed to an oil/water separating system. The system shall divert oil or grease removed to a separate collection drum. The waste oil and grease collected shall be disposed of as via and approved waste oil scavenger service for recycling or disposal.
The neutralization and chemical drain system is collecting / shall collect & neutralize
regeneration waste from the boiler feed water blow down, if found necessary. It shall also collect and treat as it is and caustic waste from the de-mineralized water production plant and bulk chemical storage area drains, chemical feed area drains, along with wash down water collected from these areas.
The neutralization tank is / shall be sized from one and one half times the nominal volume of the demineralised regeneration waste of one demineralised train. The neutralization basin is / shall be internally coated with the computable with the acid and caustic waste.
A neutralization and chemical drain system is / shall be operated on automatic batch wise basis. After the neutralization tank reaches specified level, wastewater shall be neutralized by an automatic pH control system.
Other Equipment
Material Handling Equipment : Conveyor, Hydraulic Equipment
DG Set, Air Compressor. DC/VFD Drive, Gear Box, Insulation, Valves, Pipes & Tubes, Cables, Automatic Weighing Machines for Bulk & Liquid Materials.
Straight Line Steam Tunnel
Pneumatic Piston Filler
Pressure Filler
Storage Tank, Hoses,Cables
Ventilation & Exhaust System
Complete Laboratory Equipments
Fire fighting System as per TAC norms,
Fire Fighting System shall be as per the TAC Norms and cover all areas where alcohol is produced, handled and stored.
Provision of Foam System for Fire Fighting to control fire from the alcohol storage tank.
Green Belt Development plan in 33% area and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Contractors/ Sub Contractors/ Manufacturers of Boiler, Material Handling Equipment , Water Treatment Plant, Effluent Treatment Plant, Air Pollution Control Equipments, Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. related to Distillery plant. may Contact for Specified Enquiry at :
Tridhara Sugars Ltd.
Post Office Amdha Pur, Near Pardhani
Aurangabad - 431 602, Maharashtra, India
-----------------------------------------------------------------
Tel. : +91- 2452-264003/04
Fax : +91- 2452-264002
Email : tsp...@gmail.com
FREQUENTLY ASKED QUESTIONS ABOUT PROJECT ENQUERIES
Visit : http://industrialdirectoryofindia.com/FAQ
GET NEW PROJECTS INFORMATIONS ONLINE
http://www.industrialdirectoryofindia.com/download
We provide information on NEW PROJECTS such as Automobiles,Aviation, Breweries & Distilleries, Biotech,Banking & Finance, Cement,Construction & Machineries,Chemicals,Coal,Dairy,Defence, Drugs & Pharmaceuticals, Engineering, Food Processing,Packaging,Fertilizers, Hospitality & Healthcare,HRD Hotels & Restaurant, Infrastructure, IT, ITES, BPO,KPO, Iron & Steel,Logistic. Metallurgy, Minerals, Mining,Material Handling & Warehousing, Oil & Natural Gas, Paper, Passenger Cars, Polymers, Petrolium,Ports,Pipelines, Power & Transmission, Real Estate,Resort & Tourism,Renewable Energy,Rural Development, Roads & Highways, SEZ, EPZ, Shopping Plazas, Storage & Distribution, Sugar, Textiles,Tyres, Refineries, Transport Equiments, Valves, Vegetable Oils, Water & Waste Water Treatment and many other Industries.
with all Contact Details:
Company's Name
Address/ Phone/ Fax
Contact person's Name
E-mail Id
We provide the information of Projects for various stages right from Land Acquisition, Starting Of Civil Work, Vendor Registration & Material Procurement etc. etc. to completion.
We make your Bidding/MARKETING/ Sub-contracting & Planning MORE EASY
GET YOUR COMPANY REGISTERED TODAY AND GET ALL PROJECTS INFORMATIONS DIRECTLY IN YOUR MAIL BOX .
Visit : http://www.industrialdirectoryofindia.com/registration
GET ALL BUYING LEADS FOR YOUR PRODUCT DIRECTLY IN YOUR MAIL BOX
------------------------------------------------------------------------------------------------------------
RELEASED ANNUAL ISSUE :
“NEW PROJECTS THIS WEEK”
Over 2250 Nos Projects Enquries Online
