Jay Bharat Steel Corp. Plans Expansion with New Captive Power
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RELEASED : ISSUE DECEMBER 09 /12
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Jay Bharat Steel Corp. Plans
Expansion with New Captive Power
=================================
Jay Bharat Steel Corporation (Gandhidham ( Kutch), Gujarat Based Company) plans for expansion of its Steel Plant that involves to expand MS Steel Ingots/Billets manufacturing capacity from 27576 TPA to 6,00,000 TPA, and setting up of New manufacturing unit for MS Joists : 2,00,000 TPA, TMT Bars/Angles/Channels : 2,00,000 TPA, Silico Manganese:18,000 TPA along with a 10 MW Captive Power Plant : 36 MW at Dhamadka Village,Anjar Taluk in Kutch District, Gujarat.
Capacity :
Expansion:
MS Steel Ingots/Billets Plants:
From 27576 TPA to 6,00,000 TPA
New Plant:
1. MS Joists : 2,00,000 TPA
2. Bars/Angles/Channels : 2,00,000 TPA
3. Silico Manganese : 18,000 TPA
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Captive Power Plant : 10 MW
(Using : AFBC)
Location :
Survey No.405, 406,407, Village –Dhamadaka
Bhuj Bhachu Raod, Taluk-Anjar, Dist-Kutch
****************************
As on DECEMBER 11, 2012 : The Project is in planning stage.
The company has existing plant on 21690.98 Sq. Meter of land. Company has now occupied 58355.22 Sq. Meter of land.
Out of this Green Belt will be developed in 33% of Area.
IMPORTANT: As per the discussion we had last on 06.12.2012 with of Jay Bharat Steel Corporation.
the Project is under planning stage.
The project is waiting for Environmental Clearances.
The project work is likely to start from
February/March,2013.
The Entire Project is Scheduled to be Completed by March, 2015 .
So, this is the RIGHT TIME to contact and Follow Up at following address obtain the detailed Enquiry of each product in time and to
submit your quotation subsequently.
The Main Scope of Supply includes:
For Captive Power Plant : 10 MW
Boiler : 30 TPH – 2 Nos
(AFBC boiler)
Fuel : Coal
Stack : 45 Meters
Turbine : 10 MW - 1 No.
(Multi extraction Turbo-Alternator)
Fuel Consumtion:
Coal : 66000TPA (200 TPD) for Boilers
Heat Exchangers, Air Pre-heater/Economiser)
1. Industion Furnace : 7 X 15 Ton
(Exsiting : 1 X 5 Ton)
2. CCM : 6 X 11 Strand X 2
(Exsiting : 6 X 11 Strand)
3. Rolling Mill (1 No ) : 2 X 30 Ton/Hr
4. Steam Turbine (1 No ): 10 MW
The plant will require one no 10 MW Steam Turbine and have uncontrolled extraction connected to one constant pressure deaerator normally working at 125DegC feed water temperature.
5. Iron Ore Crusher
6. Coal crusher
Raw Materials
Steel Scraps : 605000 TPA
Sponge Iron : 55000 TPA
Ferro Alloys : 8900 TPA
Ms Billets : 440000 TPA
Manganese Ore : 27000 TPA
Lime Stone : 1000 TPA
Sand : 500 TPA
Manufacturing process:
1. MS Steel Ingots, MS Joists & TMT Bar
Flow Diagram:
--------------------------------------------------------------
Sponge Iron – Steel Scrap –Silico Manganese
------------------------------------------------:
I
--------------------------------------------------------------
Industion Furnace
------------------------------------------------:
I
--------------------------------------------------------------
CCM
------------------------------------------------:
I
--------------------------------------------------------------
MS Billets
------------------------------------------------:
I
--------------------------------------------------------------
Rolling Mill
------------------------------------------------:
I I
TMT Bars/ Angles/Channels MS Joistd
2. Slag Grinding
Flow Diagram:
--------------------------------------------------------------
SLAG
------------------------------------------------:
I
--------------------------------------------------------------
First CRUSHER
------------------------------------------------:
I
--------------------------------------------------------------
Second CRUSHER
------------------------------------------------:
I
--------------------------------------------------------------
MAGNTIC SEPARATOR
------------------------------------------------:
I
------------------------------------------------:
I I
METAL SLAG
3. Silico Manganese
( Magabese Ore + Lime Stone + Sand )
I
--------------------------------------------------------------
ARC Furnace
------------------------------------------------:
I
--------------------------------------------------------------
TAPPING
------------------------------------------------:
I
-----------------------------------------------------------
BARKING
------------------------------------------------:
I
Slilico Manganese
Air Pollution Control Equipment :
Electrostatic Precipitators/ Bag Filters
Particulate emissions from the plant will be controlled within 50 mg/Nm3.
The plant shall be provided with Electrostatic Precipitators :
Electrostatic precipitator will be provided FBC boiler to control particulate emissions within 50 mg/Nm3.
Coal from the coal yard will be crushed in a Crusher and conveyed to coal storage bunkers of Boilers through a system of Conveyor Belts, Crusher and Vibrating Screens and is fed to the furnace.
ESP, Dust Extraction systems for Conveyor Transfer Points, Crusher and Screen house with Hoods, Bag filter and Fans will be provided.
De-mineralised water from the storage tank will be pumped to the boiler with the
aid of Boiler Feed Pump. The boiler feed water through an Economizer will
the Steam drum and water walls where it is heated and converted to
saturated steam.
The steam from the main steam header will be taken to the
Turbo–Generators. After rotating the turbinethe exhaust steam is
condensed in the Air Cooled Condensers and the
condensed water is pumped to the De-Aerator and fed back to the boilers.
Cooling Tower : 1 No.
Closed cycle Cooling Tower.
DG Set : . 1000 KVA
( The company has already a DG set of 380 KVA )
A D.G. set of 1000 KVA will be installed for stand by arrangement.
Stack : 12 Meter.
Silencer (Acoustic enclosures) to be provided to D.G.
Air Conditioning Plant
Material Handling Equipment
Conveyor
Crusher
Vibrating Screens
Pneumatic Conveying system
Other Systems
- Fuel handling system
- Ash handling system
- Air Cooled Condenser
- Fuel system
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Centralized Control System
One centralized Control System will be installed for the operation of major equipment (Boiler, STG, CW System) in the plant and other auxiliary systems (Compressors and DM plant) shall be operated from their relay based local control panels/stations.
------------------------------------------------------------------
The following air pollution control systems/ measures are proposed in the Plant
1. All Conveyors will be completely covered with G.I. sheets to control fugitive dust.
2. All bins will be totally packed and covered so that there will not be any chance for dust leakage.
3. All the Dust Prone Points Material Handling systems to be connected with de-dusting system with bag filters.
4. All Discharge Points and Feed points, wherever the possibility of dust
generation is there a de-dusting suction point will be provided to collect the dust.
5. The collected Dust from the Bag house of Steel Melting to be taken to a dust storage bin through a Pneumatic Conveying system.
Water Treatment Plant :
Oxdisation Chamber, Filter, D.M. Plant, Tube Settler
Pumps Valves, Custom Pipeline Work
Water requirement will be 200 M3/day.
It will be sourced from Narmada River.
DM Plant : 13 m3/Hr
WATER BALANCE DETAIL:
1. Boiler 10 m3/ day
2. Cooling Tower : 160 m3/ day
2. DM Plant : 13 m3/ day
3. Other : 7 m3/ day
4. Domestic :10 m3/ day
---------------------------------------------------------------------------------------
Total 200 m3/day
.
Effluent Treatment Plant:
Capacity : 15 M3/Hr
ETP will be comprising of :
1. Collection Cum Neutralization Tank :
(10.5 X 7.8 X10.5)
2. Primary Settling Tank :
(13.5 X 4.5 X 3.6)
3. Sludge Drying Bed :
(13.5 X 9 X 7)
4. Intermediate Holding Tank :
(13.5 X 9 X 7)
5. Pressure Sand Filter :
(400mm Dia)
6. Pressure Carbon Filter :
(400mm Dia)
7. Lime Stone Filter
8. Treated Waste water Collection Tank
(9.6 X 10.5 X 6)
Closed loop system will be adopted so that no effluent is discharged from the proposed plant.
Only make up water will be fed into the plant. Acidic and alkaline effluent from cation and anion units of DM Plant will be neutralized in neutralization tank.
Boiler blow down will be neutralized in the neutralization tank before mixing with other effluent streams.
After neutralization, these two effluents will be mixed with cooling tower blow down in a guard pond.
The treated effluent will be used for ash conditioning, dust suppression and green belt development. Service water will be passed through oil separator to remove oil content in the effluent.
Domestic effluent will be treated in septic tank followed by soak pit.
No effluent will be discharged outside the premises and Zero discharge will be adopted.
Rain water harvesting structure will be constructed..
Other Equipments :
Material Handling Equipment : Conveyor, Hydraulic Equipment/Cranes,
DG Set, Air Compressor. Gear Box, Insulation, Valves, Pipes & Tubes, Cables, Automatic Weighing Machines for Bulk & Liquid Materials. Pressure Filler, Storage Tank, Cooling Tower/ Plant, Air Conditioning Plant,
Complete Laboratory Equipments etc
Fire Fighting System shall be as per the TAC Norms.
33% of Total Area will be Developed as Greenbelt and a scheme for Rainwater Harvesting have to be put in place.
.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Contractors/ Sub Contractors/ Manufacturers of Boiler, Material Handling Equipment , Water Treatment Plant, Effluent Treatment Plant, Air Pollution Control Equipments, Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. related to Power Plant may Contact for Specified Enquiry at :
Jay Bharat Steel Corporation
Naitik Complex, Room No.8 2 floor
Gandhidham -370201, Kutch District, Gujarat, India.
----------------------------------------------
Tel : + 91-2837- 285911
Tel Fax : + 91-2837- 285910
Email : jaybharat...@gmail.com /
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WORKS: Survey No.405, 406,407, Village : Dhamadaka
Bhuj Bhachu Raod, Taluk-Anjar, Dist:Kutch, Gujarat
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