Abhijeet New India Plans to Set Up 4.5 MTPA Cement Plant With 46 MW CPP
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RELEASED : ISSUE MARCH 18 /12
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4.5 MTPA Cement Plant With 46 MW CPP
Capacity :
Bleded Cement Plant : 4.5 MTPA
Clinker : 3.5 MTPA
The plant will manufacture both Ordinary Portland Cement and Portland Pozzolona Cement.
Captive Power Plant
1. Coal Based : 36 MW
2. WHRB : 10 MW
Location : Villages Dewara and Karkarghat,Taluk Rajura,
Chandrapur District, Maharashtra.
As 0n March 21, 2012 : The Project is under planning stage.
The project is coming up on about 250 Acres of land.
Out of this 33% of the area will be developed as Green Belt
IMPORTANT: As per the discussion we had on 09.03.2012 with Abhijeet New India Cement Private Limited the project is under planning stage.
The company is waiting for necessary clearance from State Pollution Control Board to start the Project Work.
The Project is Scheduled to be Completed in Two & Half Years from the date of commencement of the project, latest By December,2014 (tentatively) .
So, this is the RIGHT TIME to contact and Follow Up Contractor at following address obtain the detailed Enquiry of each product in time and to submit your quotation subsequently.
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The Main Scope of Supply includes:
Captive Power Plant : 46 MW
(WHRB: 10 MW + AFBC : 36 MW)
1.Waste Heat Recovery Boiler:
The hot flue gases from DRI kilns will pass through waste heat recovery Boilers to recover the heat and to generate 10 MW electricity. The gases after heat recovery will pass through ESPs and then discharged through chimneys into the atmosphere for effective dispersion of emissions into the atmosphere.
2.Fluidized Bed Combustion (FBC) Boiler:
It will be based on FBC Boiler Technology where Mixture of Coal and Middlings of Coal washery shall be used as fuel in AFBC Boiler o generate 36 MW electricity. The flue-gases will be treated in high efficiency ESP and then discharged through stack into the atmosphere.
.
Heat Exchangers, Air Pre-heater/Economiser) to be included both type of Boilers.
Rotary Klin: Rotary kiln with multistage preheater and
precalcinator fo Clinkerisation of the raw meal.
Kiln will be provided with Bag house, ESP for Cooler and Bag filters for Coal mill and Cement will be provided.
Manufacturing Process :
The manufacturing process involves crushing of limestone, grinding of raw materials, homogenization of raw meal, pyroprocessing, clinker making, clinker storage, and cooling, cement making and blending with fly ash, packing and dispatch.
The major raw materials for the unit are Limestone, Coal, Bauxite, Gypsum, and Fly ash. The storage will be in Covered Sheds for all the Raw Material.
The clinker manufacturing involves
Raw Material Preparation
Raw Meal Preparation
Clinkerisation and
Cement Packing & Storage..
Dry process will be used for cement production.
Vertical Roller Mill will be provided for Drying and Grinding the raw materials.
Bended raw material will be fed to Pyro-Processing section (kiln) and heated at 14500C for clinker formation. Clinker will be cooled and ground at closed circuit ball mills.
In Captive Power Plant, chemical energy of coal will be converted to heat energy for steam generation which will be used to cement mechanical energy in a turbine to electrical energy.
Air Blasters
Clinker Grinder Unit
Grate Coolers
Vertical Roller
Ball Mills
High Efficiency Separators.
Cement Storage Silo
Packing Machine
Air Polution Control Equipment:
Electrostatic Precipitators (ESP) will be provided to cement mill and power plant.
During transportation of mineral from mine to cement plant site, water will be
sprinkled on haul roads. Wet drilling will be done during dust suppression.
Water Spray will be done to control dust generated during loading, transportation,unloading and crushing etc.
The key emissions generated from Plant process & Limestone mining (i.e.
drilling, blasting, loading, haulage and other transport activities during mine
operation) are particulate matter, Oxides of Nitrogen (NOX) and Sulphur dioxide
(SO2). High efficiency ESP/bag house will be installed with boilers, cooler, kiln,
coal mill and cement mill to meet the PM (Particulate Matter) emission level of
less than the prescribed limit. Fugitive emission shall be controlled by proper
covered storage facilities for raw material & product. Proper water sprinkling shall be carried out at the mine site & material transfer points.
De-mineralised water from the storage tank will be pumped to the boiler with the
aid of Boiler Feed Pump. The boiler feed water through an Economizer will
the Steam drum and water walls where it is heated and converted to
saturated steam.
The steam from the main steam header will be taken to the
Turbo–Generators. After rotating the turbinethe exhaust steam is
condensed in the Air Cooled Condensers and the
condensed water is pumped to the De-Aerator and fed back to the boilers.
All transfer points also will have Bag Filters. The emissions from all the Pollution Control Equipment will be restricted to less than 50 mg/nm3
DG Set : . 2 Nos.
DG sets will be installed for stand by arrangement..
Silencer (Acoustic enclosures) to be provided to D.G.
Cooling Tower
Compressors
Air Conditioning Plant
Pumps
Material Handling Equipment
Conveyor
Crusher
Vibrating Screens
Pneumatic Conveying system
Other Systems
- Fuel handling system
- Ash handling system
- Air Cooled Condenser
- Fuel system
The following air pollution control systems/ measures are proposed in the Plant
1. All Conveyors will be completely covered with G.I. sheets to control fugitive
dust.
2. All bins will be totally packed and covered so that there will not be any chance
for dust leakage.
3. All the Dust Prone Points Material Handling systems to be connected with
de-dusting system with bag filters.
4. All Discharge Points and Feed points, wherever the possibility of dust
generation is there a de-dusting suction point will be provided to collect the dust.
5. The collected Dust from the Bag house of Steel Melting to be taken to a dust storage bin through a Pneumatic Conveying system.
Water Treatment Plant
Sand Filter, Iron Filter, ACF, DM Plant,Tube Settlers etc.
Pumps Valves, Custom Pipeline Work.
Water requirement will be 3,500 m3/day for both Cement Plant and Power plant.
Source of Water: The water requirement will be met
from Bhendara Dam which is 5-6 km from the plant site.
Effluent Treatment Plant
Entire wastewater will be treated and reused within the plant premises. No wastewater shall be discharged outside the plant premises.
Water will be mostly used as makeup for equipment cooling purpose.
No wastewater is generated from cement plant.
Wastewater generated from captive Power Plant shall be collected in Central Monitoring Basin and reused for dust suppression.
Domestic wastewater shall be taken to STP for treatment and the treated water shall be used for greenbelt development.
Material Handling Equipment – Conveyors, Screen, Crushers, Feeders, Cement Grouting Pumps, Air Pollution Control Equipments, Gear Boxes, Cooling Tower, Blowers, E.O.T.Cranes, Hydraulic Equipments, Complete Laboratory Equipments, Water line Valve, Pump, Storage Tank, Vessels, Pipeline etc. etc.
Fire fighting System as per TAC norms.
Green Belt Development plan in 33 % area and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed, Substation-Control Panel- Electrical Work,Elevators, Plumbing Work, Structural Steel Fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Contractors/ Sub Contractors/ Manufacturers of Material Handling Equipment – Conveyors, Screen, Crushers, Feeders, Rotary Klin, Air Slides, Air Blasters, Heat Exchanger, Clinker Grinder Unit, Grate Coolers, High Efficiency Separators, Cement Grouting Pumps, Air Pollution Control Equipments, Gear Boxes, Water Treatment Plant, Effluent Treatment Plant , Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. etc. may Contact for Specified Enquiry at :
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Tel : + 91-712-3011400/ 401 / 402
Fax : + 91-712-663 9416
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Email : con...@abhijeet.in
Website : www.abhijeet.in
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