Symed Labs Plans For Another Expansion Of its Bulk Drug Production Unit From 108 TPA to 745.50 TPA

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Jul 1, 2014, 12:14:12 PM7/1/14
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           "New Projects This Week" 

                   RELEASED : ISSUE JUNE 29/14 

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Symed Labs Plans For Another Expansion

      Of its Bulk Drug Production Unit

        From 108 TPA to 745.50 TPA

                            

Symed Labs Limited plans for  another expansion to enhance  the production capacity of its  Bulk Drugs and Intermediates manufacturing Unit from  108 TPA to 745.50 TPA  at Unit No.VI  at Mandollagudem & Chinnakondur Villages, Choutuppal Mandal in Nalgonda District, Telangana. 

[Important Note  :

  Please refer our Report on June 06,2014:

  "Symed Labs Limited plans for expansion of the production capacity of its  Bulk Drugs and Intermediates manufacturing Unit from  52.2 TPA to 276 TPA at IDA, Bonthapally, Domadugu Village, Jinnaram Mandal, Medak District, Andhra Pradesh." 


The company is now  going for  another expansion at  Unit No.VI at Mandollagudem & Chinnakondur Villages, Choutuppal Mandal in Nalgonda District, Telangana.] 

 

Capacity Expansion :  

 

Bulk Drugs and Intermediates  

From 108 Ton/Year to 745.50 Ton/Year       

Following Products will be manufactured  after expansion :      

  1. Amisulpride                                   :          500  Kg/Month
  2. Carvedilol                                      :          2000  Kg/Month
  3. Carvedilol Phosphate                  :           100  Kg/Month
  4. Carbidopa                                       :        2000  Kg/Month  
  5. Cinitapride Hydrogen tartrate    :            50  Kg/Month
  6. Dapoxetine Hydrochloride           :        500  Kg/Month
  7. Epalrestat                                       :        1500  Kg/Month
  8. Eszopiclone                                    :            25  Kg/Month
  9. Fluconazole                                    :        3000   Kg/Month
  10. Iron sucrose                                   :     10,000  Kg/Month
  11. Itopride Hydrochloride                 :        2000  Kg/Month
  12. Ketorolac Tromethamine             :       4000  Kg/Month 
  13. Levocetirizine Dihydrochloride     :       300  Kg/Month 
  14. Levosulpride                                    :       1500  Kg/Month
  15. Linezolid                                          :       20000  Kg/Month
  16. Mosapride citrate dihydrate       :        2000  Kg/Month
  17. Ondansetron Hydrochloride        :        500  Kg/Month
  18. Pregabalin                                       :        5000  Kg/Month
  19. Racecadotril                                    :       3000  Kg/Month
  20. Tamsulosin Hydrochloride           :            50  Kg/Month
  21. Tizanidine Hydrochlorided           :            50  Kg/Month
  22. Topiramate                                     :        3000  Kg/Month
  23. Zotepine                                          :         1000  Kg/Month
  24. Zopiclone                                        :             50  Kg/Month

  ------------------------------------------------------

                                           Total  :     62125 Kgs/Month
                          - >>  62.125 Ton/Month 
-----------------------------------------------
                               745.50 Ton/ Year

Location :Mandollagudem & Chinnakondur Villages

                Choutuppal Mandal,Nalgonda District,Telangana. 

 

**************************************

As on  July 01, 2014 : The Project is under Planning Stage .

 

Total  existing site area is  4.85 Acres .

Additional Area required for expansion  : 9.524 Acre 

Total  Area after expansion : 14.375 Acres

 

 

IMPORTANT: As per the the discussion we had

on 28.06.2014 with  Symed Labs Limited   the Project  is  under Panning Stage.

 

The company is waiting for Environmental Clearance.

 

The Expansion Project  is Scheduled to be  Completed

in  12 - 14 Months from the date of commencement of the project. 


-------------------------------------------------------------------------------

So, this is the RIGHT TIME to contact  and Follow Up at following address

to obtain the detailed Enquiry of each product  in time and to

submit your quotation subsequently.

 

**************************

The Main Scope of Supply includes:

1. Boiler 

Capacity : 5 TPH - 1 No.

Fuel   :  Coal  (Consumption :  12.5 TPD) 

Stack :  Height- 32 Meter

2. Boiler 

Capacity : 4 TPH - 1 No.

Fuel   :  Coal  (Consumption :  10 TPD) 

Stack :  Height- 30 Meter

3. Thermic Fluid Heater

Capacity : 2.0 Lac Kcal/Hr - 1 No

Fuel   :  Coal    

Stack :  Height- 13.56 Meters 

 -----------------------------------------------------------------------------------------------

Air Polution Control:

Multicyclone Separator & Bag Filter


There will be  flue gas stacks  for Boiler  which are the main emission source from the plant.

Proper Stack height and air pollution control measures ( Multicyclone Separator & Bag Filter)  

will be provided in order to achieve norms prescribed by statutory authority. 


************************

Existing Status of Heating Equipment:

Presently the company is  operating  following Capacity of Boiler & Thermic Fluid Heater: 

1.Boiler 

Capacity : 2 TPH - 1 No.

Fuel   :  Coal ( 5.0 TPD )

Stack :  Height- 30 Meters 

( This existing 2.0 TPH  boiler will be kept as stand by)

2. Thermic Fluid Heater

Capacity : 1.0 Lac Kcal/Hr - 1 No

Fuel   :  Coal    

Stack :  Height- 11.02 Meters 

************************

Other Equipments:

SS Jacketed Reactor

---------------------------------------------

Glass Reaction Vessel      

--------------------------------------------

Chilling Water plant  

---------------------------------------------

Filter Drier        

-----------------------------------------------

Cooling Tower           

---------------------------------------------

SOLVENT RECOVERY SYSTEM         

-------------------------------------------

DM/R.O. plant                    

----------------------------------------------

Water Softener          

---------------------------------------------

Air Compressor          

----------------------------------------------

Effluent Treatment Plant 

----------------------------------------------

Pumps                       

-----------------------------------------------------

Centrifuge

----------------------------------------------

SS & HDPE Storage Tanks      

-----------------------------------------------------

Compressor

----------------------------------------------

 

**************************

DG sets 500 KVA -  2 Nos.

Existing :  185 KVA -  Dropped ) 


For back up in the common areas as well as for essential services

above   D.G.sets will be used..

 

Water Treatment Plant:

 Pumps, Valves, Custom Pipeline Work, Plumbing Work

Iron Filter, ACF, DM Plant etc. 

The Total Water requirement after expansion  will be 239.41 m3/Day.

 

Water will be sourced from ground water.. 

Roof water harvesting to be implemented for recharge of Ground water to the maximum possible extent.

 

Details of Water Consumption (After Expansion )

1.Domestic                                 :   03     m3/Day

2.Process Water                        :   46.41 m3/Day

3.Boiler Make up                       :    53     m3/Day

4.Cooling Towers                  :         116  m3/Day

5.Washing                               :            05  m3/Day

6. Garden                                   :   10    m3/Day

7. D,M, Regeneration              :       04  m3/Day

8. Scrubber                               :    02  m3/Day

---------------------------------------------------------------------------------------

                              Total:  239.41 m3/Day.


Details of Waste Water Generation (After Expansion )

1.Domestic                                 :   2.50 m3/Day

2.Process Water                        :   50     m3/Day

3.Boiler Make up                       :     8     m3/Day

4.Cooling Towers                  :            22  m3/Day

5.Washing                               :            05  m3/Day

6. Garden                                   :   ----    

7. D,M, Regeneration              :       04  m3/Day

8. Scrubber                               :    02  m3/Day

---------------------------------------------------------------------------------------

                              Total:  93.50 m3/Day.

 

Effluent Treatment Plant:

Capacity : 100 m3/ Day

 (Total Industrial Waste Water : 91.00 m3/ Day)


Total effluent generated in the project is 93.50 KLD. The treated water will be reused for plant operations.


ndensate from MEE and ATFD will be collected and treated in effluents treatment plant

 along with effluents from utilities followed by RO. 

RO rejects will be send back  to MEE and RO Permeate will be re-used back.


 To treat the sewage generated due to domestic activities will be disposed through septic tank following by soak pit


FLOW CHART FOR EFFLUENT TREATMENT

HTDS/HCOD : Collection > Equalization & neutralization >

Stripper > MEE > ATFD > TSDF

MEE Condensate will be Reused


LTDS/LCOD :Collection> ETP(Biological Treatment) > Sand

Filter > Carbon Filter >Booster pump to

Membrane Filter set > RO Plant > RO Reject to

MEE RO Permeate to Reused.

 

 Other Equipments:

Dosing Systems, Heat Exchangers, Ball Mills, Drum Mixers, Agitators, Pulverizes, Dryers, Solvent Calibration Tank, S S Reaction Vessel  with Stirrer, Gear & Elec. Motor, Holding Vessel, Automatic Filling, Pluging & Capping Machine, Patent Automatic Liquid Filling / Weighing  Machine, AIR Scrubber with hoodes, Hot Water Bath, Semi Automatic Box Strapping Machine,  Heat Shrink Wrapping Machine, Induction Sealing Machine, Water Pumps, Chemical Pumps, Storage Tanks, Water & Acid line Valves, Control Vales, Cooling Towers, Custom Pipeline Work.

 

Ventilation & Exhaust System

Complete Laboratory Equipments

Fire fighting System as per TAC norms,

 

Green Belt Development plan in 33 % area and a scheme for Rainwater Harvesting have to be put in place.

                                         

Scope Of Entire Civil & Construction Work:

Construction of Office Building, Factory  Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication  Storage Tank, Vessels etc. etc.   

 

Companies/ General Industries/ Manufacturers /  Contractors/ Sub Contractors/ Manufacturers of Chemical Plant & Machineries, Water &  Effluent  Treatment Plant , Fire Fighting Equipments, Air-conditioning, Boilers, Air Pollution Control Equipment, Pumps, Motors Valves For Acid line, Pipeline Jobs  for the above project  may  Contact for etc.etc. may  Contact for Specified Enquiry at  :

 

Symed Labs Limited    

8-3-166/7/1, Sree Arcade, 2nd Floor, Erragadda

Hyderabad - 500 018, Andhra Pradesh, India

---------------------------------------------------

Tel            :        +91-40-23708103/23812650/23704923

Fax           :        +91-40-23708103

Email        :          kvv...@symedlabs.com 

Website   :          www.symedlabs.com

 

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