MSP Steel Setting Up 1.52 MTPA Cement Plant With 25 MW CPP
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MSP Steel Setting Up 1.52 MTPA
Cement Plant With 25 MW CPP
MSP Steel & Power Limited is setting up a Greenfield Integrated Cement Plant comprising of Clinker 1.0 MTPA, Cement 1.52 MTPA along with Coal Based Captive Power Plant : 25 MW in Rajnandgaon District, Chhattisgarh.
Capacity :
Cement Plant : 1.52 MTPA
Clinker : 1.0 MTPA
Captive Power Plant : 25 MW
(Coal Based)
Location : Villages Baghera, Nawagaon and Muripar
Rajnandgaon District, Chhattisgarh
As 0n September 05, 2011 : The Project is under planning stage.
The project is coming up on about 269.3 Acres of land.
Out of this 33% of the area will be developed as Green Belt
IMPORTANT: As per the discussion we had on 25.08.2011 with MSP Steel & Power Limited the project is under planning stage.
The project work is likely to start within 2 to 3 Months.
The Project is Scheduled to be Completed in Two & Half Years from the date of commencement of the project,ie, By March,2014 (tentatively) .
So, this is the RIGHT TIME to contact and Follow Up Contractor at following address obtain the detailed Enquiry of each product in time and to submit your quotation subsequently.
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The Main Scope of Supply includes:
Boiler ( For CPP) – Coal Fired
It will be based on FBC Boiler Technology where Mixture of Coal and Middlings of Coal washery shall be used as fuel.
Rotary Klin: Rotary kiln with multistage preheater and
precalcinator fo Clinkerisation of the raw meal.
The clinker will be grinded and mixed with fly ash to produce 1.52 MTPA Cement (PPC).
Manufacturing Process :
The manufacturing process involves crushing of limestone, grinding of raw materials, homogenization of raw meal, pyroprocessing, clinker making, clinker storage, and cooling, cement making and blending with fly ash, packing and dispatch.
Limestone, Gypsum, Iron Ore, Coal, are the raw materials required for the project. Raw materials (except limestone) would be transported by rail. Limestone will be brought from Achholi mines by road. Achholi limestone mines are located about 37 km away from the site in district Durg.
Dry process will be used for cement production.
Vertical Roller Mill will be provided for Drying and Grinding the raw materials.
Bended raw material will be fed to Pyro-Processing section (kiln) and heated at 14500C for clinker formation. Clinker will be cooled and ground at closed circuit ball mills.
In Captive Power Plant, chemical energy of coal will be converted to heat energy for steam generation which will be used to cement mechanical energy in a turbine to electrical energy.
Clinker Grinder Unit
Grate Coolers
Vertical Roller
Ball Mills
High Efficiency Separators.
Cement Storage Silo
Packing Machine
Air Polution Control Equipment:
Electrostatic Precipitators (ESP) will be provided to cement mill and power plant.
During transportation of mineral from mine to cement plant site, water will be
sprinkled on haul roads. Wet drilling will be done during dust suppression.
Water Spray will be done to control dust generated during loading, transportation,
unloading and crushing etc.
The key emissions generated from Plant process & Limestone mining (i.e.
drilling, blasting, loading, haulage and other transport activities during mine
operation) are particulate matter, Oxides of Nitrogen (NOX) and Sulphur dioxide
(SO2). High efficiency ESP/bag house will be installed with boilers, cooler, kiln,
coal mill and cement mill to meet the PM (Particulate Matter) emission level of
less than the prescribed limit. Fugitive emission shall be controlled by proper
covered storage facilities for raw material & product. Proper water sprinkling shall
be carried out at the mine site & material transfer points.
De-mineralised water from the storage tank will be pumped to the boiler with the
aid of Boiler Feed Pump. The boiler feed water through an Economizer will
the Steam drum and water walls where it is heated and converted to
saturated steam.
The steam from the main steam header will be taken to the
Turbo–Generators. After rotating the turbinethe exhaust steam is
condensed in the Air Cooled Condensers and the
condensed water is pumped to the De-Aerator and fed back to the boilers.
DG Set : . 2 Nos.
D.G. set : 2x1250 KVA will be installed for stand by arrangement..
Silencer (Acoustic enclosures) to be provided to D.G.
Cooling Tower
Compressors
Air Conditioning Plant
Pumps
Material Handling Equipment
Conveyor
Crusher
Vibrating Screens
Pneumatic Conveying system
Other Systems
- Fuel handling system
- Ash handling system
- Air Cooled Condenser
- Fuel system
The following air pollution control systems/ measures are proposed in the Plant
1. All Conveyors will be completely covered with G.I. sheets to control fugitive
dust.
2. All bins will be totally packed and covered so that there will not be any chance
for dust leakage.
3. All the Dust Prone Points Material Handling systems to be connected with
de-dusting system with bag filters.
4. All Discharge Points and Feed points, wherever the possibility of dust
generation is there a de-dusting suction point will be provided to collect the dust.
5. The collected Dust from the Bag house of Steel Melting to be taken to a dust storage bin through a Pneumatic Conveying system.
Water Treatment Plant
Sand Filter, Iron Filter, ACF, DM Plant,Tube Settlers etc.
Pumps Valves, Custom Pipeline Work
Water requirement will be 96 kl/hour (2,300 m3/day).
Source of Water: The water requirement will be met
from Shivnath River.
Effluent Treatment Plant
Entire wastewater will be treated and reused within the plant premises. No wastewater shall be discharged outside the plant premises.
Water will be mostly used as makeup for equipment cooling purpose.
No wastewater is generated from cement plant.
Wastewater generated from captive Power Plant shall be collected in Central Monitoring Basin and reused for dust suppression.
Domestic wastewater shall be taken to STP for treatment and the treated water shall be used for greenbelt development.
Green Belt Development plan in 33 % area and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed, Substation-Control Panel- Electrical Work,Elevators, Plumbing Work, Structural Steel Fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Contractors/ Sub Contractors/ Manufacturers of Material Handling Equipment – Conveyors, Screen, Crushers, Feeders, Rotary Klin, Air Slides, Air Blasters, Heat Exchanger, Clinker Grinder Unit, Grate Coolers, High Efficiency Separators, Cement Grouting Pumps, Air Pollution Control Equipments, Gear Boxes, Water Treatment Plant, Effluent Treatment Plant , Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. etc. may Contact for Specified Enquiry at :
MSP Steel & Power Limited
16/S, Block 'A' New Alipore
Kolkata - 700 053,West Bengal, India
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Tel : +91-33- 2399 0038/ 2399 3940 / 4005 7777
Fax: +91-33- 2398 2239
Website : www.mspsteel.com
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