"New Projects This Week"
RELEASED : ISSUE DECEMBER 30 /12
Comprising of Total 82 New Project Enquiries
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Trinetra Cement Plans For
Another 1.8 MTPA Cement Plant
Trinetra Cement Ltd. plans to expand the capacity of Cement production from 1.8 MTPA to 3.6 MTPA by installing a NEW cement manufacturing facility having capacity 1.8 MTPA of within the existing premises at Village Jhalo Ka Garha in Banswara District, Rajasthan.
Capacity :
Cement Plant : 1.8 MTPA
Location : Village Jhalo Ka Garha, Banswara District,
Rajasthan
About Trinetra Cement’s Banswara Plant :
Trinetra Cement Ltd. (formerly lndo Zinc Limited) had installed a cement plant in the year 2010 with installed capacity of 1.8 MTPA near village Jhalo Ka Garha, District Banswara (Rajasthan) covering an extent of 66.52 hectares of land.
The company now plans to install one more Cement Manufacturing Fcility having capacity of 1.8 MTPA within the existing premises.
As on January 02, 2013 : The Project is under planning stage.
The project is coming up on within the boundary limit of 66.52 hectares of existing Cement Plant.
About 22 hectares of plant area will be developed under green belt.
IMPORTANT: As per the discussion we had on 28.12.2012 with Trinetra Cement Ltd.the project is under planning stage.
The company h Is now waiting for Environmental clearance.
The Project is Scheduled to be Completed in 18 to 24 months from the date of commencement of the project work.
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So, this is the RIGHT TIME to contact and Follow Up Contractor at following address obtain the detailed Enquiry of each product in time and to submit your quotation subsequently.
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The Main Scope of Supply includes:
Rotary Klin: Rotary kiln with multistage preheater and
precalcinator fo Clinkerisation of the raw meal.
Manufacturing Process & Raw Materials :
Dry process will be used for cement production.
Vertical Roller Mill will be provided for Drying and Grinding the raw materials.
Bended raw material will be fed to Pyro-Processing section (kiln) and heated at 14500C for clinker formation. Clinker will be cooled and ground at closed circuit ball mills.
The various stages of cement manufacturing process :
Raw material grinding
Blending of raw material
Coal grinding
Fine coal handling
Preheating of Raw Meal
in the six-stage precalciner string
Clinkerisation in Kiln and
Clinker cooler & storage
The Raw Materials required for the expansion unit are:
Limestone : 1.872 MTPA
Coal : 0.170 MTPA
Red Ocher : 0.135 MTPA
Gypsum : 0.130 MTPA
Fly ash : 0.400 MTPA
Air Slides
Air Blasters
Clinker Grinder Unit
Grate Coolers
Vertical Roller
Ball Mills
High Efficiency Separators.
Cement Storage Silo
Packing Machine
Air Polution Control Equipment:
Electrostatic Precipitators (ESP) will be provided to cement mill.
During transportation of mineral from mine to cement plant site, water will be
sprinkled on haul roads. Wet drilling will be done during dust suppression.
Water Spray will be done to control dust generated during loading, transportation,unloading and crushing etc.
Glass Fiber Bag House of >99.98% efficiency will be installed to limit the dust concentration within 50 mg/m3.
Online particulate emissions monitors will be installed for Kiln/Raw mill stack.
Lime injection system will be provided to reduce SO2 pollution.
A well-designed burner system will be installed which limits the temperature to a reasonably low value of NOx generation.
All the conveyors will be provided with conveyer covers and hoods to offset any trapping of material in wind stream.
High efficiency reverse air jet type bag filters are considered to arrest the air borne dust at all the locations where transfer of material from one conveyor to other takes place.
The automatic bagging machine with bag filters will be installed for packing plant. The sprinkling of water will be done along the internal roads in the plant in order to control the dust arising due to the movement of vehicular traffic.
Cooling Tower
DG Sets :
Two standby DG are available of capacity 1000 kVA & 320 kVA with total fuel consumption of 100 lit/hr.
So, no new DG sets will be required for expansion project.
Material Handling Equipment
Conveyors :
Pipe Cconveyor or Covered belt conveyor system
Crusher
Vibrating Screens
Pneumatic Conveying system
The following air pollution control systems/ measures are proposed in the Plant
1. All Conveyors will be completely covered with G.I. sheets to control fugitive
dust.
2. All bins will be totally packed and covered so that there will not be any chance
for dust leakage.
3. All the Dust Prone Points Material Handling systems to be connected with
de-dusting system with bag filters.
4. All Discharge Points and Feed points, wherever the possibility of dust
generation is there a de-dusting suction point will be provided to collect the dust.
5. The collected Dust from the Bag house of Steel Melting to be taken to a dust
storage bin through a Pneumatic Conveying system.
Water Treatment Plant
Filters, Clarifier , DM Plant , RO Plant
Pumps Valves, Custom Pipeline Work
Total water requirement in the plant after the installation of new plant will be about 3450 m3/day ..
Source of Water: The water requirement will be met be met from the
Chap River .
Effluent Treatment Plant
Domestic sewage shall be treated in existing STP.
Sludge from STP will be dried in sludge drying beds.
Material Handling Equipment – Conveyors, Screen, Crushers, Feeders, Cement Grouting Pumps, Air Pollution Control Equipments, Gear Boxes, Blowers, E.O.T.Cranes, Hydraulic Equipments, Complete Laboratory Equipments, Water line Valve, Pump, Storage Tank, Vessels, Pipeline etc. etc.
Green Belt Development plan in 33 % ie. 22 Ha area and a scheme for Rainwater Harvesting have to be put in place.
Construction of Office Building, Factory Shed, Substation-Control Panel- Electrical Work,Elevators, Plumbing Work, Structural Steel Fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Contractors/ Sub Contractors/ Manufacturers of Material Handling Equipment – Conveyors, Screen, Crushers, Feeders, Rotary Klin, Air Slides, Air Blasters, Heat Exchanger, Clinker Grinder Unit, Grate Coolers, High Efficiency Separators, Cement Grouting Pumps, Air Pollution Control Equipments, Gear Boxes, Water Treatment Plant, Effluent Treatment Plant , Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. etc. may Contact for Specified Enquiry at :
Trinetra Cement Ltd.
P. O. Wajwana, Tehsil Garhi,
Banswara- 327 025, Rajastha, India
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Tel : + 91-2962-301500, 301516
Fax : + 91-2962-301600
Email : corp...@indiacements.co.in
Website : www.indiacements.co.in
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