Update : Malbros International Plans To Set Up 500 KLPD Distillery with Captive Power,.....
Industrial Directory Of India
| Released |
RELEASED : ISSUE DECEMBER 27/15
Comprising of Total 81 New Project Enquiries
with Company's Name/ Address/ Phone/ Fax/ Contact person/E-mail
(Published Every Week :Electronic Issue)
http://www.industrialdirectoryofindia.com/download
FREQUENTLY ASKED QUESTIONS ABOUT PROJECT ENQUERIES
Visit : http://industrialdirectoryofindia.com/FAQ
(Helpline : +91-900 7158 600)
====================================
"Wish You A Happy New Year - 2016"
====================================
| Project Update |
Malbros International Plans To Set Up
500 KLPD Distillery with Captive Power
====================================
Update : Ref Our Earlier Report of
02.09.2015
====================================
Malbros International Pvt. Ltd. plans for installation of Unit II - Grain Based Ethanol/RS Industrial/ENA Plant having capacity of 500 KLPD (2X250 KLPD) along with 40 MW ( 2X20 MW) Co-Generation Power Plant (Coal/Rice Husk/Pet Coke/ Biomass/Natural Gas ) at Mansoorwala Village, Tehsil Zira in Ferozepur District, Punjab.
Distillery : 500 KLPD (2X250 KLPD)
The unit will be installed in Two Phases :
Phase I : 250 KLPD Ethanol/ RS Industrial/ ENA Unit
Phase II : 250 KLPD Ethanol/ RS Industrial/ ENA Unit
=====================
Captive Power Plant : 40 MW ( 2X20 MW)
( Fuel : Coal/Rice Husk/Pet Coke/ Biomass/Natural Gas)
The unit will be installed in Two Phases :
Phase I : 20 MW
Phase II : 20 MW
=====================
CO2 Plant : 225 TPD (2X 112.5 TPD)
Total Working Days in a year : 350 days
Project Cost : Rs. 583 Crores
Location : Mansoorwala Village, Tehsil Zira
Ferozepur District, Punjab
As on December 30, 2015 : The Project is under Planning Stage.
The unit would come up in 36.5 Acres of Land .
Out of this about 33% of the area will be developed as Green Belt.
IMPORTANT: As per the the discussion we had
on 15.12.2015 with Malbros International Pvt. Ltd.
the Project is under Panning Stage.
The company is still waiting for Environmental clearances .
The Project is
Scheduled to be Completed in
18-24 Months from the date of commencement of the project work.
=======================================
So, this is the RIGHT TIME to contact and Follow Up at following address
to obtain the detailed Enquiry of each product in time and to
submit your quotation subsequently.
The Main Scope of Supply includes:
Boiler : *100 TPH - 2 Nos
Fuel(as avialable) : Coal/Rice Husk/Pet Coke/ Biomass/Natural Gas
Fuel Consumption : Coal : 500-750 /Day/
Rice Husk : 1000-1200/Day/
Natural Gas : 500-600 MT/Day
Stack Height : 63 M
Heat Exchanger, Air Pre-Heater/ Economiser
===============================
Steam Requirement (*Break Up):
Cooking & Liquefaction : 15.79 TPH
Multi-Pressure
Distillation : 65.20 TPH
Evaporation (Integrated) : 6.25 TPH
DWGS Drier (DDGS) : 52.08 TPH
Boiler Deaeration : 10.41 TPH
-------------------------------------------------------------
Total : 149.74 TPH
Boiler with 2 X 100 TPH capacity is proposed to be installed.
===============================
Raw Materials :
Grain : 1100-1300 Ton/Day
(Damaged grain feed stock, nakku kinki, maize,
bajra, sorghum, barley etc.)
- Nutrients
: 2000-3000 Kg/day
- Sodium Hydroxide (Caustic) : 2000 Kg/day
NH2-CO- NH2 (Urea;46 % N2) : 800-1000 Kg/day
Air Pollution Control Equipment :
Electrostatic Precipitators/ Bag Filter
To control the particulate emissions from Coal Fired boiler will be controlled by ESP and emissions will be dispersed through Stack Height of 63 Meters.
Steam generated from the boilers and will be utilized in the generation of
2X 20 MW Power and will also be used for Boiler feed water heating and Distillery.
Flue gases after super heating the steam will pass through Economizer where they will Pre-Heat the boiler Feed water before it enters the boiler drum. After Economizer, flue will pass through Air Pre-Heaters where they will heat the air which will be fed to the boiler furnace for burning the fuel.
After Air Pre Heaters flue gases will pass through an Electro Static Precipitator where the Dust Particles will be collected on charged electrodes. After passing through ESP, clean flue gases with dust particle concentration also known as SPM level less than 100 mg/Nm3 through a Chimney of prescribed height.
The
dust will be collected from the bottom
of the ESP.
Power Requirement and Source:
The company’s proposal is to install 2 X 20 MW Co – Generation Power Plant.
Steam generated from the boilers of will be utilized in the generation of 2 X 20 MW which will be for own consumption.
Steam generated from boiler will also be used for boiler feed water heating and distillery.
Fuel in the steam boiler will be burnt with the help of air in the boiler furnace. Water will be circulated in the boiler drum and tubes thus getting heated by the flame burning in the boiler furnace. Water comes out of the boiler drum located at the top of the boiler as steam. Flue gases rise in the boiler furnace and come in contact with the steam coming out of boiler drum. Steam after coming in contact with flue gases gets heated up further thus getting superheated. Super heated steam leaves the boiler in a pipe. Flue gases after super heating the steam pass through economizer where they pre-heat the boiler feed water before it enters the boiler drum. After economizer, flue gases pass through air pre-heaters where they heat the air which is
fed to the boiler furnace for burning the fuel. After air pre heaters flue gases pass through an Electro Static Precipitator where the dust particles are collected on charged electrodes. After passing through ESP, clean flue gases with dust particle concentration also known as SPM level less than 100 mg/Nm3 through a chimney of prescribed height. The dust is collected from the bottom of the ESP.
High pressure superheated steam from boiler will pass through a steam turbine will be used for distillery.
While passing through the turbines ( Turbine : 2 X 20 MW) , the high pressure and temperature steam will rotate the turbine rotor and an electric alternator mounted on the same shaft. Electric power will be generated by the alternator. This electric power generated will be consumed in house i.e. for running the distillery and utilities like boilers auxiliaries etc.
************************************************************************
Steam turbine
Coal handling system
Ash handling system
Air Cooled Condenser
Power plant stack
Single Chimney
Fuel system
Cooling Tower
Pumps
*************************************
Details of Material Handling for Distillery:
Bucket Elevators, Vibrating Screen,
Hammer Mills, Screw Conveyor
GRAIN STORAGE : Pre-Cleaning and to store in Storage Silos.
GRAIN STORAGE : The grain is lifted in bucket elevators, screened followed by removal of stones and iron matter. Cleaned Grains are then milled using dry milling process in Hammer Mills. The flour is fed through the bucket elevator and conveyed to the Batch Tipping Machine through a Screw Conveyor. The flour addition is metered through the Batch Tipping Machine with load cell arrangement, before transferring the flour to the Slurry Tank through another Screw Conveyor (pre-masher) for slurry preparation process. It is being proposed to have 4 x 16 TPH as milling paraphernalia for this Distillery.
=======================
Cooled Condenser :
Use of Air Cooled Condenser to be used to reduce water consumption.
All the Conveyors will be covered with GI sheets to prevent the fugitive dust emission into the atmosphere.
DG set :
1000 KVA – 3 Nos.
will be installed for emergency power Back-up during power failure.
Stack Height (above roof level) : As per CPCB/SPCB norms
Pollution Control Equipment Measures : Adequate stack height/ Acoustic
will be installed for emergency power Back-up during power failure:
Water Treatment Plant
Oxidisation Chamber, Pressure Sand Filter / IRF, R.O. Plant,
Tube Settler
Pumps Valves, Custom Pipeline Work.
Total water requirement for the above project will be
4110m3/day (Net fresh water after recycle ) will be sourced from Canal Water & Recycled Water.
Water requirement for first run would be 10958 m3/ day.
WATER INPUT
PROCESS WATER IN LIQN & FERMENTATION : 1635 KLD
DM WATER IN DISTILLATION
FOR RS DILUTION : 625 KLD
SOFT WATER FOR CT MAKEUP : 3750 KLD
BOILER FEED WATER : 3678 KLD
SOFT WATER FOR Distillation : 675 KLD
FERMENTER WASHING : 94 KLD
DOMESTIC CONSUMPTION : 32 KLD
SOFT WATER FOR PUMP SEALING & VACCUM PUMP : 250 KLD
FLOOR, WASHING : 219 KLD
________________________________________________________
TOTAL WATER REQUIREMENT : 10958 KLD
TOTAL WATER OUTPUT
STEAM CONDENSATE : 2582 KLD
WATER In SPENT WASH : 265 KLD :
SPENT LEES RECTIFIER :625 KLD
SPENT LESS PRE-RECTIFIER : 625 KLD
CT EVAPORATION & DRIFT LOSSES : 3750 KLD
WATER IN DDGS DRIER : 810 KLD
BOILER DRIFT AND BLOWDOWN LOSSES : 50 KLD
VACUUM PUMP & SEALING : 250 KLD
PROCESS CONDENSATE : 2001 KLD
_______________________________________________________
TOTAL : 10958 KLD
************************************
Effluent Treatment Plant :
The plant washing of will be fed to clarifier.
The overflow from clarifier & the NF Reject will be taken to the collection tank for proper mixing. Effluent from the collection tank will be pumped to aeration.
The stream from clarifier will be feed to in Anaerobic Treatment followed by separator the sludge is separated and will be sent to equalization tank.
Waste water generated or distillery effluent stream is known as spent wash.
It is a dark brown highly organic effluent and is approximately 10-12 times by volume of
the product alcohol. It is one of the most complex, troublesome and strongest
organic industrial effluents, having extremely high COD and BOD values.
Because of the high concentration of organic load, distillery spent wash is a potential source of
renewable energy. Liquid effluents that come from a grass roots distillery are :
#The spent wash from analyzer column bottom ;
#The effluent from water treatment plant – water softening plant and DM plant.
# Cooling water purge from cooling towers.
#Boiler blow down
# Spent lees from exhaust column bottom, spent lees from re-rectification
column of ENA plant and spent lees from vaporizer column bottom in the
dehydration (absolute alcohol) plant.
# Floor washings and washings from equipment.
The spent wash from analyzer column bottom is collected in clarifier for removal of
suspended particles and then treated anaerobically to produce value addition
products like methane & Bio-compost and to achieve zero discharge.
*************************************
Other Equipments:
Material Handling Equipment : Conveyor, Hydraulic Equipment/Cranes,
DG Set, Air Compressor. DC/VFD Drive, Gear Box, Insulation, Valves, Pipes & Tubes, Cables, Automatic Weighing Machines for Bulk & Liquid Materials. Straight Line Steam Tunnel, Pneumatic Piston Filler, Pressure Filler,Storage Tank, Cooling Tower/ Plant, Air Conditioning Plant, Complete Laboratory Equipments etc
Fire Fighting System shall be as per the TAC Norms and cover all areas where alcohol is produced, handled and stored.
Provision of Foam System for Fire Fighting to control fire from the alcohol storage tank.
Green Belt Development plan in 33 % area and a scheme for Rainwater Harvesting have to be put in place.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, Factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Contractors/ Sub Contractors/ Manufacturers of Boiler, Material Handling Equipment , Water Treatment Plant, Effluent Treatment Plant, Air Pollution Control Equipments, Cooling Tower, Blowers, Cranes, Hydraulic Equipments, Water line Valve, Pump, Pipeline etc. related to Distillery Plant may Contact for Specified Enquiry at :
Malbros International Pvt. Ltd.
Village : Mansoorwala, Talwandi -
Tehsil : Zira, District : Ferozpur- 152002, Punjab, India
------------------------------------------------
Tel : +91-1682-262007/ 262107 H.O. : +91-11-25229720
Email : mal...@ymail.com
Corporate Office :
Malbros International Pvt. Ltd.
40 North Avenue Road
West Punjabi Bagh
New Delhi-110026, Delhi, India
------------------------------------------------
Tel : +91-11-25229720
Email : mal...@ymail.com
*****************************
| New Projects |
FREQUENTLY ASKED QUESTIONS ABOUT PROJECT ENQUERIES
Visit : http://industrialdirectoryofindia.com/FAQ
GET NEW PROJECTS INFORMATIONS ONLINE
http://www.industrialdirectoryofindia.com/download
We provide information on NEW PROJECTS such as Automobiles,Aviation, Breweries & Distilleries, Biotech,Banking & Finance, Cement,Construction & Machineries,Chemicals,Coal,Dairy,Defence, Drugs & Pharmaceuticals, Engineering, Food Processing,Packaging,Fertilizers, Hospitality & Healthcare,HRD Hotels & Restaurant, Infrastructure, IT, ITES, BPO,KPO, Iron & Steel,Logistic. Metallurgy, Minerals, Mining,Material Handling & Warehousing, Oil & Natural Gas, Paper, Passenger Cars, Polymers, Petrolium,Ports,Pipelines, Power & Transmission, Real Estate,Resort & Tourism,Renewable Energy,Rural Development, Roads & Highways, SEZ, EPZ, Shopping Plazas, Storage & Distribution, Sugar, Textiles,Tyres, Refineries, Transport Equiments, Valves, Vegetable Oils, Water & Waste Water Treatment and many other Industries.
with all Contact Details:
Company's Name
Address/ Phone/ Fax
Contact person's Name
E-mail Id
We provide the information of Projects for various stages right from Land Acquisition, Starting Of Civil Work, Vendor Registration & Material Procurement etc. etc. to completion.
We make your Bidding/MARKETING/ Sub-contracting & Planning MORE EASY
GET YOUR COMPANY REGISTERED TODAY AND GET ALL PROJECTS INFORMATIONS DIRECTLY IN YOUR MAIL BOX .
Visit : http://www.industrialdirectoryofindia.com/registration
GET ALL BUYING LEADS FOR YOUR PRODUCT DIRECTLY IN YOUR MAIL BOX
------------------------------------------------------------------------------------------------------------
RELEASED ANNUAL ISSUE :
“NEW PROJECTS THIS WEEK”