Asahi Songwon Plans Expansion Of Its Chemical & Dyes Unit
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Asahi Songwon Plans Expansion
Of Its Chemical & Dyes Unit
Asahi Songwon Colors Limited plans for Expansion of its Chemical & Dyes Unit that involves to increase the production capacity of CPC Blue from 850 MT/month to 1000 MT/month, Pigment Beta Blue-A/B from 100 MT/month to 500 MT/month and of introduction of three new products – Pigment Alpha Blue: 15/15.1 with 60MT/month, Pigment Violet-23 with 25 MT/month and Pigment Green-7/36 with 200 MT/Month. at located at Dudhwada Village, Vadodara District, Gujarat
Capacity Expansion : .
CPC Blue
From 850 MT/month to 1000 MT/month
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Pigment Beta Blue-A/B
From 100 MT/month to 500 MT/month
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New Plant For :
Pigment Alpha Blue:15/15.1
Capacity : 60MT/month
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Pigment Violet-23
Capacity : 25 MT/month
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Pigment Green-7/36
Capacity : 200 MT/Month
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By Products :
1. Blue Crude Plant
Ammonium Sulphate/Carbonate : 1200 MT/month
2. Pigment Green Plant
HCl - 20% 0 150 150
Sodium Hypochlorite solution-12% : 200 MT/month
3. Alpha Blue Plant:
Dilute Sulphuric Acid - 30% : 1370 MT/month
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Location :
Village: Dudhwada, Taluka: Padra, Dist.: Vadodara, Gujarat.
As 0n September 27, 2011 : The Project is under Planning Stage and Waiting for Environmental clearance.
The expansion project is coming up within its existing premises of
85259 Sq. Meter of land.
The company has already developed a Green Belt on the area of 5475 sq mt.
and it will be increased up to 29850 Sq. Meter (35 % of Total area).
IMPORTANT: As per the discussion we had last with Asahi Songwon Colors Limited on 23. 09.2011, The Project is under Planning Stage and Waiting for Environmental clearance.
The project work is expected to start from
November / December,2011 .
The Project is Scheduled to be Completed by December,2012.
So, this is the RIGHT TIME to contact and Follow Up at following address and Concerned Person to obtain the detailed Enquiry of each product in time and to submit your quotation subsequently.
The Main Scope of Supply includes:
Spin Flash Dryer : 5 Nos
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At present there are Two steam boiler having steam generation
capacity of 2.5 TPH & 10 TPH FBC Boiler and Six Thermic fluid
heaters of 800u & 500ux2 TPH, 1500x2 TPH & 1000 TPH capacity
respectively, where coal / lignite is used as fuel.
After proposed expansion there will one boiler and Six thermic fluid
heaters & Five Spin Flash Dryer will be added.
Pullution Control Equipment:
Bag Filter, Two Stage Water Scrubbers etc.
Unit will install Bag Filter to flue gas stack and two stage water scrubber to the process gas stack, which will also be adequate to meet stipulated norms. Adequate stack height will also be provided for proper dispersion of gaseous emission.
The main point sources of air pollution due to proposed expansion project will be of additional flue gas stacks & process gas stacks.Flue gas stack will be attached to boiler and Thermic fluid heater where as three process stacks attached to process vessel and third process stack attached to spin flash dryers.
Flue gas will be mainly due to the combustion of coal/lignite. However, the unit has provided cyclone separator followed by bag filter as air pollution control system which will be adequate to meet the recognized gaseous emission norms.
The unit will have to provide provide proper stack height to all the stacks.Chimney heights to be been chosen such that the generated pollutants disperse effectively
and ensure that the ground level concentrations of pollutants in the surrounding environment remain well within the permissible limits. There are also chances of process gas emission- mainly HCl/Cl2 from the manufacturing of pigment Green-7, where the unit will provide multistage scrubbing system to reduce emissions of HCl/Cl2.
In Blue Crude plant, NH3 gas will be generated.
The unit will install scrubbing system as per existing system. The unit will provide adequate stacks heights of 32 m for the flue gas stacks (Boiler & Thermic Fluid Heater) and 15-18 m for process gas stacks, which is adequate for the proper dispersion of the gaseous emission.
Ball Mill
Glass Vessel
Rotary Vacuum Dryer (HRVD)
Spin Flash Dryer (SFD)
Reactor
Filter Press
DG Set : DG set will be installed to meet the power
Requirement for Emergency ( ie. During Power Failure)
Cooling Tower
Chilling Plant
Water Treatment Plant :
(Oxidisation Chamber, Filter/ IRF
DM Plant
R.O. Plant
The additional water requirement for the proposed expansion will be
2105 KL/day, which will be satisfied through own bore well. Source of water is existing bore well. The main industrial water requirement will be for the process & washing, utilities, Domestic and gardening.
Details of Water Consumption
Existing For Expansion
(KLD) (KLD)
1. Domestic : 25 50
2. Boiler : 191 462
3. Cooling : 525 123
4. Process : 1127 2497
5. Gardening 15 180
6. Washing : 80 100
3. Reject : 225 530 *
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Total 2188 KLD 3942 KLD
Less Recycled: 0 -1837 KLD
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Actual Fresh 2188 KLD 2105 KLD
Water requirement
* Water consumption and wastewater generation will be reduced after
proposed expansion because operation period of cooling tower will be
reduced because use of Chilling Plant.
Effluent Treatment Plant
At present the industrial wastewater generation is 1482 KL/day which
will be reduce up to 1174 KL/day after proposed expansion.
The Company has already installed a full-fledged ETP plant which
comprises of neutralization, equalization, settling, aeration, filtration
through Carbon and sand filters to remove suspended particles.
Supply Of Other Equipments:
Material Handling Equipment : Conveying Systems, Hydraulic Equipments/Cranes. Acid Pumps, Motors, Heat Exchangers, Agitators and Mixers ,Valves, Dryers, Vessels, Custom Pipelines, Storage Tank , Cooling Tower/ Plant, Air Conditioning , Fire Fighting Equipment, Cables, Air Conditioning M/c., Automatic Weighing Machines for Bulk & Liquid Materials.
Ventilation & Exhaust System
Complete Laboratory Equipments
Fire fighting System as per TAC norms,
Green Belt Development plan in 35% area and a scheme for Rainwater Harvesting have to be put in place.
The unit will provide apprx. 29850 sq.m area for Green Belt
which will be 35 % of the total area of the premises.
Scope Of Entire Civil & Construction Work:
Construction of Office Building, factory Shed- Boiler House, Substation-Control Panel- Electrical Work, Plumbing Work, Structural Steel fabrication and Erection Work, Fabrication Storage Tank, Vessels etc. etc.
Companies/ General Industries/ Manufacturers / Contractors/ Sub Contractors/ Manufacturers of Boiler, Air Pollution Control Equipments: Cyclone Separotors, Scrubbers, Water & Effluent Treatment Plant , Material Handling Equipment : Conveying Systems, Hydraulic Equipments/Cranes. Acid Pumps, Motors, Heat Exchangers, Agitators and Mixers ,Valves, Dryers, Vessels, Custom Pipelines, Storage Tank , Cooling Tower/ Plant, Air Conditioning , Fire Fighting Equipment, Air Conditioning, Cables, Automatic Weighing Machines for Bulk & Liquid Materials, Complete Laboratory Equipments , Custom Pipeline Jobs, Pharmaceuticals Plant & Machineries etc. for the above project may Contact for Specified Enquiry at :
Asahi Songwon Colors Limited
“Asahi House”
Chhatral-Kadi Road,
Mehsana (Gujarat)–382 721. India
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Tel : + 91-2764 233007 to 10
Fax : + 91- 2764 233550
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Email : mk...@asahisongwon.com
Website : www.asahisongwon.com
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