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Fairlead Mast Collar
The fairlead collar (the rigging blocks attach to it) on my Nonsuch 30U broke after sailing 8 hours double reefed, winds 20-25K on a beam reach. The tension on the halyard caused the collar to rotate counterclockwise perhaps an inch, causing the halyard to pull from the side of the turning sheave on the collar. I heard the collar break from the cockpit while I was trying to shake out the reef and raise the sail after the wind had subsided. The break was in the casting where it turns 90 degrees to receive the bolts on the after side. Prior to this, there had been very little movement of the collar during the tens years of sailing Moonbeam. I think I noticed it moving a half inch twice over a 5 year period. I purchased a new collar from Mike Quill. Mike recommended I use 3M 5200 on the ears of the collar. I hesitated to use this permanent sealant so I used 3M 4200, which is considered semi-permanent. After sailing four more days in the fall, The collar rotated one half inch. I now plan to use the 4200 sealant all the way around the collar including on top of the gasket which is used to form a barrier between the two different metals, mast and collar.
I am also concerned that the outer coating of the mast was scraped by the collar when it broke. I’m not sure what to do about the scrapes. Will this expose the metal under this coating?
I appreciate any thoughts from the group.
Rick Merullo
Nonsuch 30U 471
Manchester MA
On Mar 15, 2023, at 5:33 PM, Rick Merullo <rmwo...@gmail.com> wrote:
Fairlead Mast Collar
The fairlead collar (the rigging blocks attach to it) on my Nonsuch 30U broke after sailing 8 hours double reefed, winds 20-25K on a beam reach. The tension on the halyard caused the collar to rotate counterclockwise perhaps an inch, causing the halyard to pull from the side of the turning sheave on the collar. I heard the collar break from the cockpit while I was trying to shake out the reef and raise the sail after the wind had subsided. The break was in the casting where it turns 90 degrees to receive the bolts on the after side. Prior to this, there had been very little movement of the collar during the tens years of sailing Moonbeam. I think I noticed it moving a half inch twice over a 5 year period. I purchased a new collar from Mike Quill. Mike recommended I use 3M 5200 on the ears of the collar. I hesitated to use this permanent sealant so I used 3M 4200, which is considered semi-permanent. After sailing four more days in the fall, The collar rotated one half inch. I now plan to use the 4200 sealant all the way around the collar including on top of the gasket which is used to form a barrier between the two different metals, mast and collar.
I am also concerned that the outer coating of the mast was scraped by the collar when it broke. I’m not sure what to do about the scrapes. Will this expose the metal under this coating?
I appreciate any thoughts from the group.
Rick Merullo
Nonsuch 30U 471
<661DC4DD-74E0-4B64-929A-954043DC3104_1_105_c.jpeg>
Manchester MA
--On Friday, October 23, 2020 at 12:02:49 AM UTC-4 (null) (null) wrote:Thanks Thor.DaveOn Oct 21, 2020, at 6:07 PM, Thor Powell Mariner's Cat V 26C Brentwood Bay BC <thor....@gmail.com> wrote:These collars need to be isolated from the aluminium mast and often rubber can be found between them. If you remove or replace , use 3m UV4000 as a gasket . It will prevent collar rotation and act as a galvanic insulation.Mike Q has new collars if you need omeOn Monday, October 19, 2020 at 9:41:14 PM UTC-7 dk31...@gmail.com wrote:Dave King,Hello,My mast collar (fairlead collar?) has also rotated and come up about a half inch. I was going to try and reposition the old one. There are two holes, about 3/8 dia, one on each side of the seam. The holes are not threaded. Anyone know what they are for? why can't I tap these two holes and install set screws? Also, there is old gray bedding compound behind the collar. I looks like the deck/hull joint adhesive. does anyone know if it is? I can't find it named in any of the owners docs that came with the boat.Thanks,NS22 #35, SUEY, Alameda CAOn Thursday, September 3, 2020 at 4:37:42 AM UTC-7 Robert Horne wrote:Yes, the mast collar can rotate countercockwise because of halyard pulling on the pulley overtime. Mike Quill has a new mast collar with more modern hardware attached! The ding or scratch is another issue.Bob Horne, 1989 N26C, #249, ENCORE, Pocasset, MA.--
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Nothing is permanent. For almost every chemical there is another one that will remove it.
I have used Debond on 5200 and it does work. I had a thru-hull to replace that was set in 5200.
Removing 3M 5200 - Practical Sailor (practical-sailor.com)
Peter Farley
Knot in a Hurry #328 U30
Keyport NJ