Metal necessitates power (to an extent). Huge power chords and crunchy distortion, while standard, are hardly the only way, though, as post metal bands like Agalloch employ the power of nature through meditative, yet expansive, soundscapes. When Entheogen crossed my desk promising a mix of post metal and progressive death metal, my interest was piqued: I anticipated the huge crescendos of post metal, the distorted, in-your-face guitars of death metal, and perhaps some massive riffage to make mountains look miniature. The album cover certainly delivered, depicting a small figure in front of a ginormous natural doorway made out of trees. Could Entheogen merge the more plaintive power of a naturalist band like Agalloch or Kaatayra with the more standard, crushing power of Opethian prog death? Unfortunately, Entheogen do not have the power to write even passable metal.
Hydrofluoric acid (HF) is a solution of hydrogen fluoride in water. Hydrofluoric acid is a highly corrosive acid, capable of dissolving many materials, especially oxides. Because of its high reactivity toward glass and moderate reactivity toward many metals, hydrofluoric acid is usually stored in plastic containers (although polytetrafluoroethylene is slightly permeable to it).
There is no dispute as to the cause of the accident upon which this action is based. On February 28, 1947, two drums of sulphuric acid were delivered to the San Jose plant of Union. They were purchased by Union from Braun, who, in turn, bought them from Stauffer, the producer. From date of delivery until August 4 the drums were left out in the sun and weather at Union's plant, on which date one of them burst. No one was assigned by Union to care for these drums. They were never opened or vented in any way to relieve pressure. When sulphuric acid comes in contact with the steel interior of the drum, it gradually corrodes the metal, producing hydrogen gas and iron sulphate in the process. The gas causes an increase of pressure inside the drum and sooner or later the drum will burst. Heat hastens the process. It is necessary that these drums be kept out of the sun and that [108 Cal. App. 2d 306] about once a week the bungs be opened, thereby releasing the pressure. The drum that burst was badly bulged before it burst. The other drum was also bulging.
The chief engineer of that plant was a member of the safety committee of the plant. About a week before the accident he noticed that the ends of both drums were bulged [108 Cal. App. 2d 308] out. He did not report this although he had noticed that the ends were flat when the drums were received and he assumed that the bulging was caused by some sort of internal pressure. After the accident, the ends of the non-bursted drum were found to be very obviously bulged. Its bung could not be loosened because it had become too corroded with iron sulphate. After the accident no warning labels could be found on either drum. Two labels that were not warning labels were found on the drums. They were badly weathered, mutilated and difficult to read. A metallurgical engineer with extensive experience in the handling of sulphuric acid testified that there was an area on the exploded drum which had the "common appearance of an area bearing a label which has been spattered with sulphuric acid in the glue." It was an area where Stauffer had customarily attached its warning label.
The process of boiler cleaning will also include passivisation of the boiler, and gases during the process will be emitted. For hydrogen to be retained in the steam drum only tells me that the liquid did not fill to the maximum level of the steam drum. Firstly it will defeats the purpose of cleaning as top most section of the steam drum cannot gets cleaned and passivated.
The slurry, both before and after yielding the hydrogen, is not flammable, safe to handle, easy to store and can use current pumps and tanks used for diesel fuel, gasoline or water. The slurry is reacted with water to produce the hydrogen required. The metal hydroxide byproduct is captured and recycled.
Among the most serious and costly problems for the oil and gas industry is hydrogen sulfide (H2S) emission. This highly toxic and problematic gas not only has a foul odor, but in certain conditions, it produces sulfuric acid that is highly corrosive to metal and mission critical electronics. H2S also poses a serious safety risk for people working or living in affected areas and can lead to significant asset losses in the oil and gas industry.
The product strength is quoted on a molar basis as either sodium or calcium cyanide. The form of cyanide reagent chosen for use typically depends on availability, distance from the source and cost. Where liquid cyanide is used, it is transported to the mine by tanker truck or rail car and is off-loaded into a storage tank. The truck or rail car may have a single or double-walled tank, and the location and design of the discharge equipment vary by vehicle. Solid briquette or flake cyanide is transported to the mine in drums, plastic bags, boxes, returnable bins and ISO-containers. Depending on how the reagent is packaged, the mine will design and construct the necessary equipment to safely dissolve the solid cyanide in a high-pH solution. The pH value of cyanide solutions during dissolution should be maintained above pH 12 to minimize the volatilization of hazardous hydrogen cyanide (HCN) gas. The resulting cyanide solution is then pumped to a storage tank prior to introduction into the process.
The toxicity of hydrogen cyanide to humans is dependent on the nature of the exposure. Due to the variability of dose-response effects between individuals, the toxicity of a substance is typically expressed as the concentration or dose that is lethal to 50% of the exposed population (LC50 or LD50). The LC50 for gaseous hydrogen cyanide is 100-300 parts per million. Inhalation of cyanide in this range results in death within 10-60 minutes, with death coming more quickly as the concentration increases. Inhalation of 2,000 parts per million hydrogen cyanide causes death within one minute. The LD50 for ingestion is 50-200 milligrams, or 1-3 milligrams per kilogram of body weight, calculated as hydrogen cyanide. For contact with unabraded skin, the LD50 is 100 milligrams (as hydrogen cyanide) per kilogram of body weight.
Initial symptoms of cyanide poisoning can occur from exposure to 20 to 40 ppm of gaseous hydrogen cyanide, and may include headache, drowsiness, vertigo, weak and rapid pulse, deep and rapid breathing, a bright-red color in the face, nausea and vomiting. Convulsions, dilated pupils, clammy skin, a weaker and more rapid pulse and slower, shallower breathing can follow these symptoms. Finally, the heartbeat becomes slow and irregular, body temperature falls, the lips, face and extremities take on a blue color, the individual falls into a coma, and death occurs. These symptoms can occur from sublethal exposure to cyanide but will diminish as the body detoxifies the poison and excretes it primarily as thiocyanate and 2 amino thiazoline 4 carboxilic acid, with other minor metabolites.
Within the previous 2 years, the foundry went from having 3 to 1 shifts per day, which reduced the amount of waste being produced. When the foundry was operating under 3 shifts per day, they kept the 55 gallon drums of slag stacked together and separate from the aluminum alloy shavings and the other metal scrap. After the reduction in shifts, the recycling company requested the foundry add the drums to the dumpster contents after the slag solidified, so the waste could be picked up in one load. Keeping the drums of slag separate from the open air dumpster contents per the previous storage method when 3 shifts were operating would ensure that no contaminates or heat transfer from the slag could mix with the dumpster contents.
After conducting a combustible metal literature review, one speculative theory is that a thermite reaction started from aluminum shavings and particles mixed with metal oxides or silicon oxides (wet sand) which generated enough energy to ignite the aluminum shavings and particles. (Note: A thermite reaction is a pyrotechnic composition of a metal powder and a metal oxide, which produces an exothermic chemical reaction using aluminum as the reducing agent at high temperature. Thermites can be a diverse class of compositions. The fuels are often aluminium, magnesium, calcium, titanium, zinc, silicon, and boron. The oxidizers can be boron(III) oxide, silicon(IV) oxide, chromium(III) oxide, manganese(IV) oxide, iron(III) oxide, iron(II,III) oxide, copper(II) oxide, and lead(II,III,IV) oxide. The most common thermite is aluminium-iron(III) oxide.)3 Once started, the thermite reaction does not need air from the outside to continue burning. The addition of wet extinguishing agent (in this case, water and a foam solution) on the fire most likely generated hydrogen gas, due to the volatile reaction with the aluminum, which exploded.
The National Fire Protection Association (NFPA) 484, Standard for Combustible Metals, Annex A Explanatory Material, paragraph A.13.3.3.10.3, states that the application of a wet extinguishing agent (particularly water hose streams) accelerates a combustible metal fire and could result in an explosion. In addition, paragraph A.13.3.3.10.1, states water reacting with aluminum can give off highly flammable hydrogen gas.4, 5
The National Fire Protection Association (NFPA) 484, Standard for Combustible Metals, states that it is extremely important to conduct a good size-up by identifying the combustible metals involved, the physical state of the metals (e.g., shavings, chips, fine dust, etc.), the location relative to other combustible materials, and the quantity of the product involved. NFPA 484, A.13.3.3.10.3, states that the application of a wet extinguishing agent (particularly water hose streams) accelerates a combustible metal fire and could result in an explosion.4 This is due to the water reacting with aluminum to give off highly flammable hydrogen gas. This conversion of water into hydrogen has a heat value (British Thermal Units per pound (Btu/lb)) of about 2.8 times that of gasoline, assuming 100 percent conversion of the hydrogen in the water. This equates to flowing 42.8 gallons per minute (gpm) of gasoline on the fire for every 100 gpm of water. Thus, in lieu of using a wet extinguishing agent, primarily water, it is recommended that a bulk dry extinguishing agent be used such as dry sand, dry soda ash, or dry sodium chloride. If no bulk dry agents are available, the best approach may be to isolate the material as much as possible, protect exposures, and allow the fire to burn out naturally.5 Proper training is a must to properly identify and handle these unique fires. Manufacturers and fire departments with combustible metals in their jurisdiction should review Chapter 13 of the National Fire Protection Association (NFPA) 484: Standard on Combustible Metals.4
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