Let me provide some background on the pathway coverage measurement:
Pathway coverage is intended as a measure of our confidence that a pathway is truly present in a community. This is based on the idea that some reactions recruit a small amount of reads purely by chance. It's possible for all reactions in a pathway to be in this group, thus giving the pathway a non-zero abundance, although the pathway itself might not really be encoded by organisms in the community. In developing HUMAnN1, we discovered that if a reaction was in the top 50% of reactions by abundance (i.e. abundance above the median abundance), it was likely to be truly present. The pathway coverage measurement is based on comparing the pathway's individual reaction abundances to the median reaction abundance: if the pathway's reaction abundances are consistently above the median, then the pathway coverage will approach 1; if there is a "weak link" in the pathway, then its coverage will drop toward 0, indicating that its abundance should be interpreted with caution.
On to your specific questions:
* I _am_ surprised that a super-abundant pathway would have such low coverage. Notably, the coverage measure described above was based on KEGG's pathway and reaction definitions. We are in the process of confirming that these approaches are still well-suited for MetaCyc; it's possible that we'll need to fine-tune them to the new database, in which case this sort of feedback is super helpful!
* A coverage of 0.5 indicates that the "weakest link" reaction in a pathway was as abundant as the median-abundance reaction. I'd be fairly comfortable calling such a pathway "present" in a single sample. When you have multiple samples, just seeing that a pathway is consistently detected in a few samples is also a great way to boost your confidence that it's a real signal.
* Do you have KEGG-style KOs in your gene families output, or are they all UniRef identifiers? In the default mode HUMAnN2 does not output KOs to the gene families file, so this would not be a surprising finding.