Unfortunately, I didn't hit my self-imposed deadline of having this ready for CQWW last weekend. I used my HR50 instead and enjoyed over 600 QSOs with the HL2+HR50+linHPSDR, but I'm sure an extra few dB of power out might have got me a few more mults :)
Building this PA has been an interesting experience. The HR50 is the only non-QRP amplifier I have ever built and all the design decisions are already done with that. With the HL2-MRF101 there is lots to think about for heat, high(er) current and strong RF signals. Not mention having to homebrew a dummy load to handle 100 W.
I replaced the
FPGA and digital pot on my 2nd HL2. I set the HL2 PA bias again and I was ready to carry on where I left off. I am updating the main GitHub repo with
issues as I find them.
For now, I have chosen a
small copper heatsink as recommended on the rfpowertools group. I have the fan set "always on" at the moment. A quick looks shows no additional HF noise (this could change with more fancy PWM).
I have set the MRF101 PA bias to 100 mA with a value of 163 sent to the digital pot. Initially I had issues getting power, I had to reflow the small inductor on the gate of the MRF101 and I was producing RF.
In linHPSDR, with drive set 100%, I have settled upon the following settings:
Band Current Power PA cal
160 3.57 105 39.1
80 3.36 105 42.7
60 3.3 100 40
40 3.54 100 39.1
30 2.69 90 38.8
20 2.75 100 44.0
17 3.01 100 41.4
15 2.77 100 40.9
12 3.11 100 42
10 See below
On 10m I am having issues where the current limiting is setting in on my PSU (48 V @ 5 A). Sticking a scope probe on the gate of the MRF101 changes the behaviour and allows me to get around 90 W of RF out, however, if I push the drive level further, the current limiting sets in. I think Mathis mentioned having issues with her power on 10m. Perhaps there is a tweak to the circuit to improve operation on 10m around the gate of the FET?
On 20m to 12 m for an unknown reason the fan on the heatsink stops (but I can see there is still 12 V going to it) when I transmit. Has anyone experienced a fan turning off in the presence of RF (or perhaps magnetic coupling to the filters?)? The fan and heatsink do seem to keep the FET temperature in good order (from my testing so far).
I am monitoring the signal that is being transmitted using duplex setting in linHPSDR. Initially, I was a little concerned that there were close in spurs, changing the antenna source for the rx to be the dedicated RX antenna shows a much cleaner signal. I think this is because the RX antenna route provides more isolation from the TX antenna compared to the TX/RX relay alone. On 40m if I set the drive level too high (to go very slightly over 100 W) I see very bad close in spurs. I have attached a screenshot. Looking at the stack of PCBs, the 40m TX filter is right over the modem IC (ADC/DAC) with a vertical separation of 2 cm. Perhaps some folks who use external amps and can monitor duplex in their SDR software can comment on what their duplex monitored signal looks like? Am I seeing overload on RX or am I simply sending a poor signal? I don't own a spectrum analyser.
73 Matthew M5EVT.