Patrick and Jerry,
Thanks very much for the help.
The chalk method along with the doublesided tape/sandpaper finishing seemed to do the trick. Something very odd must have happened on the arcing on the lathe, because one shoe was barely touching the drum. We used the same fixture and method on the rear shoes and they were perfect...?? mis-alignment of some sort I suspect.
The front brake is now much more effective with much less noise which seemed to grow less and less as I rode the bike yesterday.
Stucchi has new 175 shoes for 19.60€ the pair, so I've got a set of those coming. I had already gotten a new set of rears which were shod with Ferodo "Competezione" material, who knows why, from Harpers.
This has been Lodola week, I'm also in the process of replacing the piston on the 235, which got pretty well shredded from being shown the whip a bit too much on the Giro East event a couple of weeks ago. The King of Pistons was very responsive and though considerably pricer (120€ v. 80€)than the piston I got from him two years ago, one is on it's way.
Anxious to get both bikes up and running at the same time to see how they compare. Though this 235 may not be representative, given that it has an 18" rear wheel, aftermarket exhaust, making it sound like a vacuum cleaner, and a "cheater" PHBL carb. Still have not sorted out what makes a 175 "Sport" different from a 175..from what I can see, displacement, compression, gearing, riding position all seem the same?
Thanks again,
Mike Peavey
Boston