Olds intake manifolds have huge crossover exhaust passages right next to a
cold fresh air/fuel passage. Other GM cars have crossover exhaust passages
but, they are much smaller than the olds. The olds has what is commonly
called a siamese center exhaust port with a huge passage through the center
of the cylinder head that connects to the intake manifold. I have several
NON TORONADO intake manifolds in my shop that are not dropped carb flange
intakes. They show cracks on the floor of the manifold just like the
toronado manifolds do. One of them I used for welding practice using
different methods and from that futile experiment (unsuccessful )
determined that they are generally NOT WELDABLE. So, block off plates are a
workable solution.
Other GM intake manifolds that are made of the same alloy of cast iron
(low nickel, low molybdenum, high carbon content) are also prone to
cracking. The high nickel content of the engine blocks themselves provides
some protection against cracks, in my experience. Just the way it is, I
guess.
Jim Hupy
Salem, Or
78 GMC ROYALE 403