Sorry to take so long to answer.
I removed the radiator in about two hours. However, I did as many have done, and cut the radiator support about 4 inches up from the bottom on each
side, while supporting the assembly with a floor jack. This enables one to drop the radiator straight down, then tilt the bottom toward the front of
the coach, and take it out. It is heavy, so help would be appreciated, although I managed by myself.
I then welded 1 x 1 x 1/8" angle iron pieces, 4 inches long, to each end of the cut off section. Holes were bored in all four pieces of the angle iron
to receive 5/16" x 1" bolts. I tack welded the bolt heads in the upper pieces so I wouldn't have to use a wrench to hold them. I then bolted the upper
pieces to the lower ones, which had already been welded to the cut off section. I secured the assembly to the part of the radiator bracket remaining
in the coach with welder's vise grips. This ensured proper alignment of all pieces. I then welded the top angles to the radiator bracket, and unbolted
the lower section.
Now I spend a lot of time wire brushing, cleaning, and repainting every part I remove, so my installation time will be much longer than is strictly
necessary.
I am replacing all coolant hoses, belts, oil cooler lines, transmission lines, power steering hoses, front motor mount, water pump, fuel pump, and
timing chain. My timing chain was extremely loose, and at 67,000 miles. You can remove the fuel pump and check the chain for looseness, but I would
recommend putting a socket on the crank bolt and moving the crank a little each way to make sure you are feeling the true slack.
My radiator is not yet done, so I have not yet reinstalled it. I would estimate about two hours to put it back, and another little bit to refill
all fluids, install the fan, belts, etc.
This was most certainly more than you wanted to read, but there it is.
--
Greg Crawford
KM4ZCR
Knoxville, TN
"Ruby Sue"
1977 Royale
Rear Bath
403 Engine
American Eagle Wheels
Early Version Alex Sirum Quad bags