Christoph,
In a separate message, I'll send a diagram and equation for finding
the bevel angle.
As far as I know, you cannot cut "arrowhead" struts for a dome on most
compound mitre saws. This is because the mitre angles you need to cut
are too large (some greater than 60 degrees) if you wish to cut the
struts standing on edge, that is, with the narrow face on the saw
table. And if you wish to cut the struts with the wide face flat on
the saw table, then the bevel setting angles you need to cut (greater
than 45 degrees) are too large for most compound mitre saws. A better
option is to use a radial arm saw which allows you to make very steep
bevel cuts. I have tried this and it works fine.
But if you really want to use a compound mitre saw to do the cuts, you
will probably need a dual-bevel model, that is, one that handles both
left and right tilting of the saw blade. For this to work you need a
jig. The jig is a rigid right triangle that allows you to position and
secure the strut so that its length is perpendicular to the fence.
With this arrangement the strut is cut standing on its narrow face.
Last May, Blair Wolfram, a carpenter and master dome builder,
described how to make and mount such a triangular jig on a compound
mitre saw. I've appended his original message to this post. (The
answer to his question at the end is "safety first".)
Can you tell me which websites provide the angles you mentioned? From
the terms you're using -- "base angle" and "arrowhead angles" --it
sounds like you've been using an e-book called the Eden Biodome
Revolution....Hmmmm.
Suggestion: Before you start cutting struts, make absolutely sure
you've got the correct "arrowhead" angles.
Good luck,
- Gerry in Quebec
P.S. Paul, I saw your post just after writing this!
Blair's post to Geodesic Help, May 13, 2012
"It's all about having the right tool for the job.
"Make if you can weld, or have made an aluminum triangle using 1.5" or
2"
aluminum angle. The triangle should be a right triangle, measure to
the
3-4-5 right triangle combination. I suggest a 25" x 20" x 15"
triangle
speed square and larger. I have Mikita and Hitachi sliding compound
miter
saws, and this will work on any saw with a rigid fence you can clamp.
Clamp the triangle to the fence on your miter saw. Run the material
and the
long edge of the right triangle perpendicular to the fence. Now your
saw
angle measure of 9 degrees will make a 9 degree cut. You can also make
the
sliver cuts past 60 degrees like any other cut. Each time you change
the
angle, the triangle will have to be moved and positioned so the saw
doesn't
nip off the inside corner of the triangle; set the two saw angles,
lock in
place, slide the triangle up so it just clears the blade, and clamp
in
place with at least two clamps. Once you measure and test the strut so
you
know it will fit, cut one side only on all 80 "C" struts, reset and
cut the
same material again for the other side of the compound. You'll reset
4
times for one strut. Make a table to support the material while
you're
cutting, now that it sits 90 degrees from where it sits along the
fence,
and its best if you make it so you can clamp the material to the
table.
"Cutting compound miters increases the potential for saw kickback if
the
material isn't supported and firmly in place. There is always a
temptation
to tape the saw blade guard up out of position so you can see and set
the
blade without having to hold the guard up.
"You know the first rule about using a sliding compound miter saw?
Blair"
On Mar 11, 9:00 pm, "Christoph J. WALTHER" <
cjwalt...@gmail.com>
wrote:
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