Tornatech Jockey Pump Controller Manual

[Aleshia Ducharme]

Themodel JPLT jockey pump controllers are specifically designed to control jockey pumps in order to maintain the desired water pressure in fire pump serviced systems. A jockey pump installation prevents unnecessary starting of the fire pump due to small leaks in the sprinkler system piping.

Lead Times

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The model JP jockey pump controller is supplied with the front door mounted, solid state controls with digital iPD+ operator interface. The iPD+ allows the user to set and adjust all parameters required such as start and stop pressures, ON or OFF timers and units of measure (psi, bar, kPA, feet of head, meter of head) without having to open the controller door. The iPD+ also continuously displays the system pressure and the start and stop pressure settings. LED visual indications include manual motor run, automatic motor run, system pressure above stop pressure setting, system pressure in-between start and stop pressure setting and system pressure below start pressure setting.

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We will honor reasonable requests to return merchandise based on manufacturing defects only, upon which we will provide a refund or replacement per instance. eFirePump.com is not responsible for the cost of shipping on returned merchandise. In some instances a restock fee may be charged. We will always do our best to reach an amicable resolution.

For all starter type description consult full manual

Methods of Starting/Stopping

The controllers are available as combination automatic / non-automatic with provision for manual or automatic shutdown (an automatic shutdown is only possible after an automatic start). METHODS OF STARTINGAUTOMATIC START

The controller will start automatically on low pressure detection by the pressure sensor when the pressure drops below the cut-in threshold.

MANUAL START

The motor can be started by pressing the START push button, regardless of the system pressure.REMOTE MANUAL START

The motor can be started from a remote location by momentarily closing a contact of a manual push button.

REMOTE AUTOMATIC START, DELUGE VALVE START

The motor can be started from a remote location by momentarily opening a contact connected to an automatic device.EMERGENCY START

The motor can be started manually by using the emergency handle. This handle can be maintained in a closed position. Important: to avoid damaging the contactor, it is recommended to start the motor in this manner:

1) Shutdown the main power by using the main disconnect means,

2) Pull the emergency handle and lock it in closed position,

3) Turn the power back on by using the main disconnect means.

SEQUENTIAL START

In case of a multiple pump application, it may be necessary to delay the automatic (pressure drop) starting of each motor to prevent simultaneous starting of all motors.FLOW START, HIGH ZONE START

The pump can be started by opening/closing a contact on the FLOW/ZONE START/STOP input.

WEEKLY START

The engine can be started (and stopped) automatically at the preprogramed time.TEST START

The motor can be started manually by pressing the run test button.

METHODS OF STOPPING

MANUAL STOP Manual stop is done by pressing the priority STOP push button. Note that pressing the stop push button will prevent the motor from restarting as long as the button is pressed, plus a two second delay.AUTOMATIC STOP

Automatic stop is possible only after an automatic start and this function has been activated. When this function is enabled, the motor is automatically stopped 10 minutes after the restoration of the pressure (above the cut-out threshold) given that no other run cause is present.

FLOW STOP, HIGH ZONE STOP

If the controller has been started by the FLOW/ZONE START/STOP input and the signal has returned to normal, the motor will be stopped given that no other run cause is present.EMERGENCY STOP

The emergency stop is always possible in any starting condition and is done by using the main disconnecting means located on the door.

The Mark III+ electric fire pump controller is callus listed, FM certified and is intended to be installed in accordance with the latest edition of the Standard of the National Fire Protection Association for the Installation of Centrifugal Fire Pumps, NFPA20 2016 (Centrifugal Fire Pumps) and in the USA, National Electrical Code NFPA 70 others * Local Electrical Codes * *Only American applicable codes have been considered during the design of the controllers and the selection of components.Except, in some cases, the controller is also seismic approved and has been tested in accordance with the ICC-ES AC156, IBC 2015, CBC 2016, OSHPD Special Seismic Certification Preapproval OSP and ASCE 7-10 Chapter 13 standards. Proper installation, anchoring and mounting is required to validate this compliance report. Refer to this manual and drawings to determine the seismic mounting requirements and location of the center of gravity (you may need to contact factory). The equipment manufacturer is not responsible for the specification and performance of anchorage systems. The structural engineer of record on the project shall be responsible for anchorage details. The equipment installation contractor shall be responsible for ensuring the requirements specified by the structural engineer of record are satisfied. If detailed seismic installation calculations are required, please contact the manufacturer for the performance of this work.

Mounting

The fire pump controller shall be mounted in a substantial manner on a single incombustible supporting structure. Wall mounted controllers shall be attached to the structure or wall using all four (4) mounting ears provided on the controller with hardware designed to support the weight of the controller at a height not less than 12 in. (305 mm) above floor level. Floor mounted controllers shall be attached to the floor using all holes provided on the mounting feet with hardware designed to support the weight of the controller. The mounting feet provide the necessary 12 in. (305 mm) clearance for current carrying parts. For seismic applications, the mounting arrangement should be rigid wall and base only. The structural engineer of record on the project shall be responsible for anchorage details.Storage

If the controller is not installed and energized immediately, Firetrap recommend following the instructions from the chapter 3 of the NEMA ICS 15 standard.

Wiring and Connections

Water Connections The controller must be connected to the pipe system according to the latest edition of NFPA20 and also to a drain pipe. The water connections are on the left side of the controller. The connection to the system pressure is male NPT. If a drain is present, the connection to the drain is a tapered connection for plastic tubing.Electrical Wiring

The electrical wiring between the power source and the fire pump controller shall meet the latest edition of NFPA 20, NFPA 70 National Electrical Code Article 695 or other local codes. Electrical wiring shall be typically sized to carry at least 125% of the full load current (FLC or FLA) of the fire pump motor.

Electrical Connections

A licensed electrician must supervise the electrical connections. The dimension drawings show the area suitable for incoming power and motor connections. No other location shall be used. Only watertight hub fittings shall be used when entering the cabinet to preserve the NEMA rating of the cabinet.The installer is responsible for adequate protection of the fire pump controller components against metallic debris or drilling chips. Failure to do so may cause injuries to personnel, damage the controller and subsequently void warranty.

Energy Consumption

Standby power: 10WSizing

Incoming power terminals on the controller are suitable to accept wire based on that selection with insulation not less than 60C. (Refer to terminal diagram for terminal sizes.) The electrical wiring between the fire pump controller and the pump motor shall be in rigid, intermediate, or liquid tight flexible metal conduit or Type MI cable and meet the requirements of NFPA 70 National Electrical Code or other local codes. The number of conductors required varies depending on the model of starter: 3-wires plus ground sized at 125% of full load current for models FTA1000, FTA1800, FTA1930 and FTA1500. 6-wires plus ground sized at 125% of 50% of the motor full load current for FTA1250 model. 6-wires plus ground sized at 125% of 58% of the motor full load current for FTA1300 and FTA1350 models.

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