Atlas Copco Error Proofing

[Umbelina Baublitz]

AtAtlas Copco, we understand the importance of error-proofing assembly. Without it, several aspects of your production will suffer, including productivity, quality, and your bottom line. To preserve your profitability and optimize your facility, error-proofing assembly tools and software solutions are your best friends.

Tip 2: Part verification to avoid rework process in manufacturing Automatic verification of parts uses barcode, RFID or vision systems to contain repairs and product recalls. A rising number of model variations and product complexity often cause human errors, such as the installation of wrong lookalike parts. Electronic control modules (ECU), for example, look alike on the outside with different software inside. Mistake proofing the assembly process by automatically verifying the scanned part against a predefined part number, or real-time verification from the bill of materials can account for substantial savings in rework, repair and even recall costs.

The advent of Industry 4.0 brings rapid changes and new challenges. With our Smart Connected Assembly concept combining software, hardware, smart tools and accessories you maintain process control in complex production systems, increase uptime in production critical operations and raise your product quality. Get full traceability of the complete product build process, also including rework and repair!

Lower production costs and improved productivity. Align up to 10 stations including pre-station check and rework without server installation. Save time using our remote centralized configuration and service offering with full support from installation to long-term onsite service and 24/7 hotline

Traceability of all assembly actions including also missed or wrong tasks from all stations, parts and products. Full overview and perfect preparation for rework or repair station to avoid defect products leaving the plant.

Avantguard, is the ultimate solution in error-proofing that achieves efficiency, and unmatched product quality for manufacturing operations. It transforms the assembly process across all product variants, detecting errors and guiding operators through complex tasks, as well as through the repair process

The Power Focus 8, like its predecessor, the Power Focus 6000, is the centerpiece of the PF Ecosystem. The PF8 supports multiple tools using virtual stations, offering advanced tightening strategies for better ergonomics and error-proofing, and supports software to further optimize the production process.

The PF8 controller can connect and control more than a dozen tool families. This is the interface between the line and the MES system, also providing power and communication for tools and accessories.

The enhanced connectivity which allows control of up to 20 virtual stations includes dual antennas that give double the performance from the previous generation. Another beneficial feature is the three ways to connect battery tools.

The virtual station is one of the core parts of Smart Connected Assembly and is the key item of the Power Focus platform. This station is the component that connects the whole system together, including tools and accessories, protocols for communication, selecting tightening programs, and data reporting. It does so by controlling the functionality that is available for each tool type and comes in different versions, depending on the needed functionality.

Keeping operators safe on the line leads to happier and healthier operators, an increase in product quality, improved productivity, lowered costs, and more. Start practicing good operator ergonomics by using low reaction tools supported by the PF Ecosystem. Low reaction tools help to improve operator experience and ergonomics by reducing the reaction force assumed by the operator without the need for additional hardware and reaction devices. Advanced tightening strategies are another way to improve operator ergonomics, as well as reduce errors.

The benefits that the Power Focus 8 features make for a faster, simpler, and less expensive rebalancing. Reduces floor space and power utilized and more simple programming. Oh, did we mention the ability to operate up to 20 tools virtually?

Smart Integrated Assembly, offers a holistic solution for industrial transformation. We provide smart connected assembly tools, integrated assembly line solutions, and data-driven services. Our goal is to enhance quality, operator-friendly production, and reduce waste. As a leading industrial partner, we collaborate closely, integrating our solutions seamlessly with customers' processes to drive Industry 4.0 transformation towards fully connected Smart Factories. Through innovation and collaboration, Atlas Copco is at the forefront of shaping the future of industrial manufacturing.

As an industrial tool company, Atlas Copco is dedicated to meeting our customers' assembly tool needs. Our portfolio encompasses tightening tools, error-proofing solutions, quality assurance tools, and comprehensive software for the entire assembly process. We also provide essential accessories like sockets and pneumatic accessories, ensuring a full suite of products to support efficient and reliable assembly operations in various industrial settings.

At our North American Application Center, we specialize in engineering custom assembly systems, utilizing our standard core products to meet unique customer needs worldwide. Our approach is collaborative, working closely with clients to understand their specific applications and assembly processes. This enables us to develop efficient and high-quality systems that enhance productivity and performance. With specialists managing commercial and timeline risks, each customer benefits from a dedicated point of contact throughout the project lifecycle, ensuring seamless communication and exceeding expectations. Additionally, our highly-trained engineering team is deeply versed in the total assembly process and employs advanced data management, error-proofing, and process control.

Process control should start at installation! With Easy Start SQS our highly trained service technicians will help you identify your critical processes and train your operators so that you get the most out of SQS.

Error proofing your day to day processes can help you avoid high downtime, recall or scrap costs. We all use error proofing techniques in our day to day tasks, from fuel pump labels to colour coded chopping boards. So why not adopt the same practice in manufacturing and assembly with Easy Start SQS.

Easy Start SQS will cover you from installation to training by giving you an assessment of your process, system and process configuration check and optimization, configuration back up and documentation and certified operator training.

This application kit comes with the MicroTorque MTF6000 controller, QMC & QMT spindle, smart vacuum pump MT and screw dispensing system, perfect for screwdriving ranges for low torque tightening. The MicroTorque system provides precision tightening for applications up to 2.5 Nm (22 in-lbs) of torque. The MicroTorque system also has error-proofing features ideal for use in robotic applications, such as cross-thread detection and the ability to detect missing screws, which would trigger the robot to try to pick up another screw.

The interface between the Universal Robot and the MicroTorque system is intuitive, and operators can easily follow the visual cues in the interface to program and optimize the MicroTorque system for use on the robot. Using this URCap, easily walk through the entire assembly process, from screw pickup, joint assembly, and reject management. The URCap is free to download, and for more information on the MicroTorque system, contact Atlas Copco today!

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