Hi Juha,
I assume this is an error in the composition of the grid.db Is it possible that your SEGCLASSRECONSTRUCT run did not appropriately finish and some nodes crashed? This would result in an incomplete grid.db and SEGGRIDEXPLORE would have a hard time reading it.
For a more verbose output of an error message, you can run SEGGRIDEXPLORE from the command line. The GUI tends to swallow some error messages.
I hope this helps.