Dental 3d Printing Software
Elsa Hoelscher
Our additive technologies mean you can master the most important aspects of dental manufacturing using 3D Printing. Meeting expectations without exception, with the highest quality, monolithic, full-color dental appliances, consistently accurate surgical guides, and economic models - on time and at scale.
Our technology streamlines your digital workflows and integrates seamlessly with your existing tech stack, so you can meet changing market needs and develop the flexibility to evolve, grow and stay at the forefront of digital dentistry 3D Printing.
Stratasys brings the experience and reliability you need for smart growth. Our priority service is driven by your need to keep production going and our innovations are in tune with your need to streamline your workflow and optimize resources. Our groundbreaking innovations and quality standards will give you an edge today and tomorrow.
Precision Model Resin is a high-accuracy material for creating restorative models with >99% of printed surface area within 100 μm of the digital model. Create beautiful models with crisp margin lines thanks to high opacity, beige color, and a smooth, matte finish to capture fine details.
Form 4B represents the next evolution in resin 3D printing technology, built upon years of groundbreaking hardware, software, and materials science innovations. With unprecedented speed, Form 4B can deliver a model every 49 seconds, without ever compromising on dimensional accuracy or surface finish.
Form 4B represents the next evolution in dental 3D printing that redefines the industry standard for speed, accuracy, reliability, and material versatility. With unprecedented speed, Form 4B can deliver a model every 49 seconds, without ever compromising on dimensional accuracy or surface finish.
Materials innovation is at the heart of dental 3D printer adoption. While the production of models is crucial for many practices, the creation of dental appliances that can be placed intraorally, such as night guards, surgical guides, and digital dentures, are a critical to the advancement of this technology's role in dentistry.
Accuracy and repeatability are essential for dental 3D printers. In order to provide the highest standard of care and final fit and finish, extremely high accuracy is a non-negotiable. Recent advancements in materials and printing technology have supercharged the accuracy of 3D printers such as SprintRay Pro.
In order to keep pace with a busy office, a good dental 3D printer should offer rapid print speeds and high overall production throughput. These are a factor of build plate size and light delivery technology and should not be overlooked.
Dental 3D printers reached an inflection point when biocompatible materials became widely available for desktop machines. These FDA-compliant materials made 3D printed parts safe for intraoral use and offered great mechanical properties, propelling desktop 3D printers into dental practices all over the world.
While many 3D printers on the market provide high theoretical accuracy, not all offer results that are repeatable over time. The hallmark of a true dental 3D printer is to have both high accuracy and repeatability. As 3D printing technology continues to mature, there is an emphasis on the way light is delivered to the build area to ensure accurate, repeatable results.
Same- and next-day production of dental appliances is a longtime dream of digital dentistry, and dental 3D printers have the capacity to make this dream a reality. But while certain aspects of 3D printing technology have begun to converge, there is still a massive difference in production speed and scalability. A large portion of these discrepancies are motivated by the technology that underpins each printer type, but many are not.
While dental 3D printers are sometimes used to printing only one or two parts at a time, many cases require the rapid fabrication of a large number of parts. Clear aligner cases are the obvious standout, but batched nightguards, surgical guides, and denture bases all require large print volume as well. Emphasis of development in this region of the technology is focused on reducing both single-part as well as full-batch print speeds.
Digital dentistry is largely served by a type of 3D printers that fall under the umbrella term stereolithography. These printers use light to cure photosensitive, liquid resin. Broadly speaking, there are three ways to deliver that light, each with its own advantages and drawbacks.
The technology used in DLP 3D printers is the descendant of what you might find projecting your home theater system. Projecting in a wide arc that reaches the entire resin vat at once, DLP printers are low maintenance, accurate, and very fast, making them perfect for digital dentistry.
While the ability to produce dental appliances in-office is revolutionary to digital dentistry, the speed of an individual 3D printer can make a substantial difference. A practical way to measure the outcome of this speed is to measure its output via the 30-minute test, which shows both the on-demand printing speed as well as the overall throughput of the printer. Because of its bespoke DLP projector, SprintRay Pro can produce a full platform of dental arches in around 25 minutes.
Laser-SLA printers use a pin-dot of light to cure photopolymer resin. While this results in clean surface finish, laser printers experience extremely slow print speeds, making it unacceptable for the needs of digitial dentistry.
Dental 3D printing is the fabrication process of dental devices using a layer-by-layer method incorporating computer-aided designs and computer-aided manufacturing (CAD/CAM) technology. Dental laboratories can now quickly and efficiently produce devices such as dentures, models, surgical guides, nightguards, splints, impression trays, temporary restorations, and permanent restorations. Dental 3D printers allow dental laboratories to transition from analog methods to digital dentistry for a better and more efficient workflow to provide these devices to dental practices.
A dental 3D printer can make a variety of dental treatment devices conveniently in your laboratory. This technology streamlines the process between the lab and dental practice. No matter the device, dental labs are supplying their clients with the same high quality products in a fraction of the production time.
This method combines a vat of light-cured resin and a light-sensitive laser to construct layers. The layers build on top of each other until the device is fully formed. The laser beam strikes the print area and solidifies the resin.
Both SLA and DLP 3D dental printers function in similar ways. Differences between the quality of the item, the cost, the available materials, and other factors have more to do with the printer than the technology.
The dental printing product needs to be of the utmost quality and supreme accuracy. There are many factors that play a role in a product's accuracy and printing. They include the printing technology, the software settings, the material used, and the printer's calibration.
You and your staff want a 3D printer that is easy to use, commonly known as plug and play. The printer will now become a part of your day-to-day operation, so upkeep and maintenance are paramount to ensure that you are maximizing the return on your new equipment. Ease of use means you spend more time consulting with your customers, cross training in the lab and staying up to date on the latest technology and advancements in the dental industry.
When it comes to 3D printing, laboratories are served by identifying what appliances they are printing most frequently and how their 3D printer will assist in the production process. For example, if a laboratory is printing final appliances, choosing a printer with increased accuracy is more important than speed. If the volume is important then the laboratory should explore a printer solution that can support a larger print volume. This allows your dental lab to maximize production while increasing its ROI.
The idea behind a technological upgrade is to make a process you repeat quite often more efficient and faster. Of course, there is going to be a cost with each new piece of equipment you purchase. That's quite true of a 3D dental printer.
Yes! Digital dentures are just one of the treatment devices that can be produced with a dental 3D printer. Other devices include teeth, models, surgical guides, nightguards, impression trays, restorations, and more.
This 3D Printer Review is a collaboration with multiple leading digital dentistry clinicians here in Australia and New Zealand (read more about them at the end of this publication). This is based on our own experience with 3D printers in practice. Every single printer reviewed has been used by us extensively.
Before starting, let us clarify what we base our evaluation on. Those familiar with our IOS reviews will understand our completely objective and brand agnostic comparison process. This is not a sponsored post.
Print speed is mainly critical for those thinking of same-day workflows. Otherwise, it is an aspect that is often given too much emphasis. Print speed is not as critical if you are running your printer overnight etc, but regardless, how fast your device prints may be important to you.
This is an overarching criterion on how easy it is to get your printer ready, software working, your print files sent and printed successfully. This encompasses everything from the unboxing and set-up to the software and user-friendliness of the system.
Failed prints are one of the most annoying things that can happen while you are printing. There is nothing worse than running a printer for hours and then coming back to find nothing or remnants on the build plate.
Software is critical in 3D printing (the other critical aspect is materials). Research has clearly shown that most 3D printers are accurate and can print well - this applies to the cheapest 3D printers all the way to the most expensive. They all can do the job.
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