Sophisticated intelligent sensor scanner system

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Aug 15, 2009, 10:40:03 AM8/15/09
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Sophisticated Laser applications – intelligent sensor scanner system

Sophisticated, multi functional, optical online sensor systems

IPM has developed a number of new, patent pending, stationary,
scanning optical control processes, devices and systems for fast
moving webs or fabrics to detect very precise and reproduce their
specified product properties in online operation during production.
OPSS-1 porosity vision scanning control system for electrostatic or
LASER perforation machines, DE10251610, China patent grant
200310104764. Optical dynes control at fast moving substrates ODSTM-1,
previous DE19543289.

Introduction
----------------
OPSS-1 OPRL-1 vision control systems are equipped with multiple IR,
NIR, VIS monolithic spectral color sensors, precision line lasers, CCD
imagine devices, DSP, ATMEL and INFINEON sensor internal controllers,
own firmware, high speed data link, at scanning speeds from 20–500 mm
per second, at web widths up to 5,000 mm, measuring gaps from 2.0-5.0
mm, optical inline detection of permeability, porosity, spectral
transmission, opacity, extinction, particle absorption, porosities
ranges from 80 up to 5,000 C.U., respective from 50 down to 3 Gurley,
position control of micro perforation lines with 0.1 mm accuracy, nano
micro pores from 50 nano up to 200 micron diameter by up to 300 pores
per cm2. With real time data determining of certain parameters,
optical transmission, spectral grades, porosity integrals, envelope
curves, internal calculated measuring values.

Thus direct with close loops and feedbacks to the power electronics of
fabrics treatment units. Micro perforation or other system makes it
possible to compensate any changes in web treatment parameters and
their partial locations so that each jumbo roll as well single, quad
bobbin sets can be produced quantity and quality controlled without
intermediate stops in order of ISO 9001/9002 certifications.

Thus sophisticate, precise, liable, repeat accuracy, easy visualized,
optical online measurement techniques archives perfect ways to control
and convert pneumatic, fluid, gas, jet streams, static permeability,
naturally porous grades, filtration levels, breathable or ventilation
effects, etc. at fast moving webs. Their conditions can be easily met
by using optical transmission technology thanks to described
processing in fully online stationary or scanning control units,
extremely small pore dimensions, high fabric speeds up to 1,000 m/min
by high repetition rates. That completely independent from base
material properties as consistency, coloring, density, formation, pin
holes, smoothness, stretching, shrinking, brightness, opacity, optical
spectral, Raman, property, gauging thickness weight, moisture content
and other known influences.

Applications
-----------------
The electrostatic nano or micro perforation, including Co2 slab fiber
yag excimer diode laser, other material going trough or surface
treatment, as well for micromachining and nanotechnology, is usually
used depending on quality at fine, rotogravure or offset printing,
holographic or publishing paper, writing, magazine, newspaper, flexo,
packaging, bonded fabrics, non-woven, filter, coffee, tea, bag, sack,
Kraft, food, fresh fruit, force, reinforce, tipping, cigarette, plug
wrap, fiber, facial tissues, toilet, decoration, wallpaper, gift,
watermark, towels, bleached dyes shiny or clay, recycling, booklet,
bible or other special paper, certain plastic films, foils, coating,
laminating, converting, extruding, Polyofine, Polysulfone, Elastomer,
textile, Polymer or most of that varied types.

It is also used especially for additionally treating materials when
aiming special characteristics by physical or regular process reasons
cannot be achieved by other process technologies. Material base
weights from 10 up 150 grams per m2 by thickness from 5 up to 100
micron are possible to use. Including defect inspection, process
automation, moisture vapor transmission rate, abrasion resistance for
lamination of waterproof and breathable fabrics.

Our state-of-the-art, industrially approved, sophisticated, compact,
multi functional, optical online sensor scanning systems together or
without electrostatic, laser perforation technology operates precise
and reliable 24/7, are integrate able into existing rewinding,
slitting, spooling, spreading, printing, labeling, complex production
lines or other machines and other production processes as well.

Also, they can be used as completely independent micro surface-all-
over or zone perforation units. Fully new ranges of applications will
be made available total new products with special features.

Specific information by below website links and patent resources.

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Outstanding Micro Cluster Production Technologies

MLL-1 anti piracy micro laser treatment, line perforation real
alternative for galvanometer or scanner, super-high speed rotate cone
mirror, cluster micro technology for holes pattern, perforation
design, waves, zigzag or packages lines, cryptograms, company logos,
holograms, anti piracy, counterfeiting, security paper, safety, bank
note, metal sticker, printing, laminating, coating, fruit, food,
bread, vegetable, agriculture covering, credit cards, transparent
film, holographic paper, cigarette, tipping, filter, aluminum foil,
shrinkable film, tear tape, cardboard, matrix code, identification,
RFID, tag, marking, scribing, jewelry, automotive, pharmacy, golf,
marina, tobacco, smoking, chemical, medical, product, electronics
part, indicator, porosity contours or profile, embossing,
bioengineering, membrane, filtration, focus, holographic, hinge-lid,
pack. Patent pending DE102004012081.

LPM-1 micro laser cluster perforator, material treatment at wide web,
large area, surface or entire material cluster treatment, cutting,
welding, drilling, ablation, cleaning, melding, high power, ultra high
speed rotate quad or twin laser beam splitter, twin level vacuum
multiplexer, up to 4 Kilowatt laser input, flexible hollow fibers,
HGW, HCW, up to 200 output channels, Co2. Material treatment and
robotic handling for stainless steel, ceramic, aluminum, wafer, gold,
glass, silver, brass, copper, wafer, silicon, titanium, silicon,
solar, panel, photovoltaic, micromachining, slitting, rewinding,
refining machines or stand along systems. Micro cluster perforation
for all kind of paper or specific plastic web material. Patent grant
DE102004001327.

Nano Micro perforation or other material surface treatment,
electrostatic cluster perforation, micro perforator, for cigarette,
tipping, filter, packaging, plug wrap, Kraft, cement, pet, powder,
sack, bag, fine and other paper, silicon or other coating, certain
plastic film, laminate, porosity from 80 up to 2,500 C.U., from 50
down to 4 Gurley, hole sizes from 50 nm up to 100 micron, hole
densities from 80-260 h/cm2, zone widths from 2.0-6.0mm, up to
16,000,000 holes per Second, web speeds up to 600 m/min, web widths up
to 2,000mm. Patent grant DE10328937.

Twin AC/AC, AC/DC frequency shift converter high power, high
frequency, high voltage, ultra short mega peak current, electrostatic
nano or micro cluster perforation, ignition, sparking, arc, cigarette,
tipping, filter, fine, packaging, paper, plug-wrap, sack, bag, Kraft,
food, plastic film, foil, textile, fabrics or other product, switching
converter, compressor, emergency, train, ship or vessel power supply,
generator, fuel cell, upward, downward, frequency shift switching
unit, stabilizer, soft starter, vector, phase, inverter, servo system,
motion, stepping, machine, asynchronous, standard, motor, torque,
automation, remote, gas, slab, laser, diode, stack, fiber, fibre
optics, beam, material, hybrid, plug-in, battery, renewable, energy,
medical equipment, membrane, filtration, robotic, photovoltaic,
industrial automation, drives, IGBT, MOSFET, FRETFET, HVFET, tube, rf,
hv. Patent grant DE10328937.

Online OPSS-1 porosity vision scanning control system permeability
cluster control for electro static or laser micro perforation
machines, multiple color sensor head, spectral intensity, DSP, FPGA,
CCD, line, precise, laser, position, material finger print detection,
VIS wave length, opacity, defects, inspection, image control, scanner
systems, process software, line, camera, vision control, filter,
tipping, cigarette, book, packaging, magazine, bible, wall, Kraft,
paper, coffee, tea, food, co-extrusion foil, film, agriculture,
cement, domestic or other moving fabrics or web material. Patent
pending DE10251610, China patent grant 200310104764.

In-suit dyne or surface tension control ODSTM-1 at fast moving
substrate, plastic, film, foil, tear tape, laminate, co-extrusion,
BOPP, LLDPE, LDPE, PE, PP, PVC, MOV, MOH, FEP, PET, OPP, PTFE, MPET,
spectral, extinction, monolithic, sensor, analyzing, Sub Aengstroem,
roughness, measurement, wavelength, wobbling, stray, light, beaming,
water drop, angle, inspection, corona, plasma jet, laser, IR, NIR,
scanning, monolithic spectrometer, photonics, spectral, properties,
reflectometer, scatterometry, ellipsometry, opto, acoustic, basic,
weight, techniques, corona, flam, gas treatment. Previous patent
application DE19543289.

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Patent references
http://www.wikipatents.com/gb/2149092.html
http://www.wikipatents.com/de/3332886.html
http://www.wikipatents.com/de/2918283.html
http://www.freepatentsonline.com/EP0460369.html
http://www.freepatentsonline.com/7224447.html
http://v3.espacenet.com/publicationDetails/biblio?CC=EP&NR=0460369&KC=&FT=E
https://www.patent-net.de/index.php?content=projekt&id=163
https://www.patent-net.de/index.php?content=projekt&id=213
https://www.patent-net.de/index.php?content=projekt&id=155
https://www.patent-net.de/index.php?content=projekt&id=156
https://www.patent-net.de/index.php?content=projekt&id=214
https://www.patent-net.de/index.php?content=projekt&id=157
https://www.patent-net.de/index.php?content=projekt&id=158
https://www.patent-net.de/index.php?content=projekt&id=287

Technology down loads
http://www.microperforation.com/mll-1-laser-perforation.html
http://www.microperforation.com/lpm-1.html
http://www.microperforation.com/opss-1-optical-online-porosity.html
http://www.microperforation.com/igbt-esp-unit.html
http://www.microperforation.com/ipm-spanish.html
http://www.microperforation.com/online-perforation-cigarette.html
http://www.microperforation.com.cn/ipm-technology.html
http://www.microperforation.com.cn/ipm-spanish.html
http://www.deguodaguan.com/ipm/Reports-china.html
http://www.deguodaguan.com/ipm/englishengineerreport.html
http://www.deguodaguan.com/ipm/optical-dyne-control.html

IPM- International Perforation Management
high-tech engineering - Asia - Europe - Asean
Mr. Werner Grosse
Tel./fax : 0049-3212-5097465
http://www.microperforation.com
http://www.microperforation.com.cn
http://www.deguodaguan.com/ipm/

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