One of the tricks our techs use is polishing the area on the pinion gear where the front bearing sits. This allows for easily swapping pinion pre-load shims without having to press the front bearing on and off each time. This can save you lots of time as getting the pinion pre-load correct with multiple shims and everything torqued down can sometimes be a bit tricky.
Install ring gear bolts with a six point socket and torque. You MUST use red Loctite or equivalent thread locker on the threads of these bolts. These are the last bolts you want working their way loose in your diff. Torque specs for the Dana 60 are 120 ft/lbs.
Shims are installed on the front of pinion and used to set pinion pre-load. Setting proper pinion pre-load will ensure long pinion bearing life, if the pre-load is too little the space between the cup and cone can be too great and under hard acceleration and braking can prematurely wear the bearings, setting it too high will cause increased friction and heat, leading to premature bearing failure.
All Strange Engineering housings include a breather vent to prevent a buildup of pressure that could result in gear oil leakage or blown out axle seals for which your garage floor and nose will thank you.
When proper pinion depth and backlash is achieved, install the adjuster nut lock tabs. If using a steel cover apply a bead of RTV sealing to the housing flange and the cover sided of the gasket. If using a machined aluminum cover only use RTV. Install the diff cover and torque to spec. Install in your vehicle and hit the track!
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