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Another thought may be; if the repeater and/or controller is set up for DTMF, perhaps it is going into 'falsing'. I would expect that to be heard on the output if happening. Proper deviation could be a factor also.Digital voice would give us some privacy on VHF frequencies rich with scanners.
We have tried FreeDv here on VHF-UHF both FM and SSB. We even tried passing through a repeater. What we found is that SSB provided the best reliability with proper decoding 95% of the time. I think this is due to better Signal to Noise Ratio using SSB with narrow receiver filters. Even in SSB mode on HF the narrow SSB filter works better than the wider one. That is not to say that FM won't work with a properly designed RF system to support FreeDV. ICOM has recently adopted more narrow IF filters in their latter D-STAR radios for the same reasons. With a narrow signal like FreeDV the more selectivity a receiver has is a plus. Also keep in mind that with narrow modes comes tighter frequency stability. This is why most commercial digital systems are GPS frequency locked. FM repeaters built from surplus equipment vary all over the place in terms of deviation/audio levels, audio frequency response, IF bandwidths and frequency stability. For FreeDV to be viable in the VHF/UHF bands we need to start a dialog on designing RF to accommodate CODEC2.