Iec 61511 1 Pdf Free Download
Dallas Whitmoyer
IEC standard 61511 is a technical standard which sets out practices in the engineering of systems that ensure the safety of an industrial process through the use of instrumentation. Such systems are referred to as Safety Instrumented Systems. The title of the standard is "Functional safety - Safety instrumented systems for the process industry sector".
The process industry sector includes many types of manufacturing processes, such as refineries, petrochemical, chemical, pharmaceutical, pulp and paper, and power. The process sector standard does not cover nuclear power facilities or nuclear reactors. IEC 61511 covers the application of electrical, electronic and programmable electronic equipment. While IEC 61511 does apply to equipment using pneumatic or hydraulic systems to manipulate final elements, the standard does not cover the design and implementation of pneumatic or hydraulic logic solvers.
This standard defines the functional safety requirements established by IEC 61508 in process industry sector terminology. IEC 61511 focuses attention on one type of instrumented safety system used within the process sector, the Safety Instrumented System (SIS).
For existing safety instrumented systems (SIS) designed and constructed in accordance with codes, standards, or practices prior to the issuance of this standard (e.g. ANSI/ISA 84.01-1996), the owner/operator shall determine and document that the equipment is designed, maintained, inspected, tested, and operated in a safe manner.
The European standards body, CENELEC, has adopted the standard as EN 61511. This means that in each of the member states of the European Union, the standard is published as a national standard. For example, in Great Britain, it is published by the national standards body, BSI, as BS EN 61511. The content of these national publications is identical to that of IEC 61511. Note, however, that 61511 is not harmonized under any directive of the European Commission.
IEC 61511 covers the design and management requirements for SISs throughout the entire safety life cycle. Its scope includes: initial concept, design, implementation, operation, and maintenance through to decommissioning. It starts in the earliest phase of a project and continues through startup. It contains sections that cover modifications that come along later, along with maintenance activities and the eventual decommissioning activities.
ISA 84.01/IEC 61511 requires a management system for identified SIS. An SIS is composed of a separate and independent combination of sensors, logic solvers, final elements, and support systems that are designed and managed to achieve a specified safety integrity level (SIL). An SIS may implement one or more safety instrumented functions (SIFs), which are designed and implemented to address a specific process hazard or hazardous event. The SIS management system should define how an owner/operator intends to assess, design, engineer, verify, install, commission, validate, operate, maintain, and continuously improve their SIS. The essential roles of the various personnel assigned responsibility for the SIS should be defined and procedures developed, as necessary, to support the consistent execution of their responsibilities.
ISA 84.01/IEC 61511 uses an order of magnitude metric, the SIL, to establish the necessary performance. A hazard and risk analysis is used to identify the required safety functions and risk reduction for specified hazardous events. Safety functions allocated to the SIS are safety instrumented functions; the allocated risk reduction is related to the SIL. The design and operating basis is developed to ensure that the SIS meets the required SIL. Field data are collected through operational and mechanical integrity program activities to assess actual SIS performance. When the required performance is not met, action should be taken to close the gap, ensuring safe and reliable operation.
IEC 61511 references IEC 61508 (the master standard) for many items such as manufacturers of hardware and instruments and so IEC 61511 cannot be fully implemented without reference to IEC 61508. IEC 61511 is the process industry implementation of IEC 61508.[1]
ISA and the Automation Standards Compliance Institute (ASCI) worked with industry experts who are active on the ISA/IEC 61511 standard committee to develop three certificate exams that are designed to increase knowledge and awareness of the ISA/IEC 61511 standards. Compliance with the standard requires a focused and continuous approach to functional safety. The standard is a performance-based standard, so there is a need for competent and qualified people to develop and monitor the application of the standard to a facility or process. View the comparison chart here to learn how ISA/IEC 61511 Safety Instrumented Systems Certificate Program compare to other safety programs. The ISA/IEC 61511 specialist certificates are awarded to those who successfully complete a designated training program, any prerequisites (for Certificates 2 and 3), and pass a multiple-choice exam.
Each certificate requires you to successfully complete a course and pass the exam. Registration includes the course and exam fee, which allows you to take one electronic exam and includes application processing fees. To register, click on one of the courses below and complete payment. An ISA/IEC 61511 certificate exam must be taken within six (6) months of the last day of the certificate program required course. Successful completion of Certificate Exam 1 is required to sit for Certificate Exams 2 and 3, but 2 and 3 may be taken in any order. Applicants are notified after completion of required courses that they are eligible to take the exams.
61508 deals with the entire safety lifecycle of safety systems, from cradle to grave. It targets suppliers of safety systems, but is also applicable to some degree to suppliers of equipment used in those safety systems.
Because the number of applications is so varied, such that many different applications could use the same equipment in different ways, only some parts of the Realization phase are applicable to equipment manufacturers.
61511 is user focused, but it does not assign responsibilities; that is a common issue that must be done for any given project. The same lifecycle and SIL concepts apply as in IEC 61508, but 61511 is in Process Industry language and context.
I received a great question about the application of the IEC 61511 safety lifecycle. The person noted that a question was raised after the safety integrity level (SIL) study and safety requirements specification (SRS) had been performed. The question is about the verification of these and who would need to perform them.
Verification is the checking of each and every activity to see that the established objectives were met. It can be a review, test, inspection, checklist or any other type of check, which is appropriate to the activity. The theory is never to pass on the output of an activity to the next until you have verified its correctness.
This type of verification should be planned as part of functional safety planning. So, for every activity you know what you need to do and how to verify it. There is no requirement for a specific level of independency for a verification, it should be appropriate for the activity and complexity.
For the example of the SRS in this question, Russell sees only one answer. The process designer and operator must jointly agree that the safety requirements have been addressed correctly in the document and ultimately the Duty Holder, usually the operator, is responsible and must bear the risk. They are the final verifier.
Russell offered a second consideration. There is a specific form of verification referred to as SIL or SIF (safety instrumented function) verification. This is where each safety function is reviewed for compliance with the required SIL for the SIF specifically including Systematic Integrity, Random Integrity and Architectural constraints. This will be a separate exercise and separate report. There is no specific requirement for this to be reviewed with any degree of independence, as a third party is often involved in writing the report.
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The IEC 61511 standard recommends the use of a functional safety lifecycle. Any safety lifecycle can be used, but the standard lays out a process which can be divided into three main classifications as an example.
IEC 61511 is a technical standard that sets out practices in the engineering of systems that ensure the safety of an industrial process through the use of instrumentation. It entails requirements for users of process control and instrumentation for component / element or sub-system safety. Unlike IEC 61508, this standard is targeted toward the process industry users of safety instrumented systems.
The main objective of IEC 61511 is to use safety instrumented systems to reduce risk to a tolerable level by following the overall hardware and software safety lifecycle procedures and by maintaining the associated documentation.
Testing and documenting the performance of an SIS is an essential part of ensuring it can fulfill its designed functional safety requirements. This article comes from the May 2021 issue of Intech Focus: Process Control and Safety.
The purpose of lagging data is to assist in preventing future problems, developing training programs, and improving procedures. The purpose of leading indicators also is to help predict future events, which may include overdue inspections and late maintenance challenges. Through a clear understanding of the leading and lagging indicators, effectiveness and efficiency can be enhanced
Operations and maintenance plan The O&M plan is a working document tailored to ensure SIS maintenance meets its designed functional safety and entails: