Hi ..
If the system has no or very small gap, OT can fail and end up into a wrong state.
The calculation of the virtual states is done a posteriori, using the Hamiltonian obtained by OT, this is the reason of the weird order.
For such a system the diagonalization is a safer optimisation method, but proper mixing in G-space, with small mixing coefficient, and smearing need to be used.
By convergence problems, reducing the mixing parameter and increasing the electronic temperature helps.
Other remarks: the pw-cutoff is far too low, the number of grids is unnecessary large (4-5 should be enough), if the material has magnetic properties it might be necessary to initialise the magnetisation of specific elements and the corresponding multiplicity.
Regards
Marcella