The T2750 PAC provides high-performance control with cost-effective redundancy options in a versatile modular system. Powerful instruments, the control units, and the I/O system form the basis of a complete distributed control and recording environment.
AMS2750E is forcing aerospace suppliers to adopt rigorous procedures for furnace maintenance. The AeroDAQ is designed to help you comply with Aerospace industry standards.
The 6180 AeroDAQ provides thermocouple life monitoring functionality based on AMS2750E, Sections 3.1.5 and 3.1.5.3. Both thermocouple Uses and Days remaining are accounted for to help assure that thermocouples are not used beyond their maximum life as per AMS2750E.
The 6180 AeroDAQ reporting package can be easily customized to meet your specific requirements, transforming securely archived data into batch information critical to you and your customers.
Industrial processes often employ multiple data acquisition systems to monitor the health of assets and facility infrastructure. These systems can be either standalone or built as nodes within a larger automation topology.
The GM10 is a scalable modular block I/O data acquisition system and data-logging platform that is designed for easy installation and maintenance and requires no programming. It supports remote web-based or wireless configuration and monitoring via Bluetooth connection. The unit can be DIN rail mounted, wall mounted or act as a standalone desktop application. The Yokogawa GM10 delivers industry leading reliability and measurement accuracy. In addition, a wide range of communication protocols guarantee compatibility with your network architecture.
Equipment/Quality Easy Predictive Detection:
By easily creating predictive detection models from past recorded data, you can detect prediction of abnormalities in manufacturing equipment and products at an early stage.
> Click here for details on AI Predictive Detection
> AI related products : go to AI Product Solutions page
Schedule management for periodically executing calibration correction configuration and the like. Compliant with heat treatment standard CQI-9 adopted by major companies in the automotive industry.
> Heat treatment special site
The advanced security function provides safety to use. With the expansion of the advanced security function option (/AS), it corresponds to US FDA 21 CFR Part 11, EU-GMP Annex 11, and data integrity in accordance with ALCOA +.
> What is "ALCOA +"?
By easily creating predictive detection models from past recorded OK/NG (Not Good) data and loading it into GM, you can detect prediction of abnormalities in manufacturing equipment and product quality degradation at an early stage. And because health scores which show the degree of normal and abnormal data consider correlations among multiple data to make determinations, they can capture prediction of abnormalities that are difficult for humans to detect.
By creating a profile waveform from past recorded data and loading it into GM, this waveform can be used as a threshold for process values. Profile waveforms are useful in applications where process values change over time. Also, you can see the deviation from the reference waveform on the screen.
By creating predictive detection model and profile waveform, Cloud or Offline Equipment/Quality Predictive Detection tool (paid separately) is required. To use cloud version, you need to apply from the following site to create an account.
*There are some functional restrictions during the free trial period.
Users have the ability to choose two different scan intervals on a single GM system. This allows users the flexibility to measure various types of inputs with two different scan intervals in a single system. For example, this provides for efficient, simultaneous measurement of signals with slow fluctuations such as temperature, and fast-changing signals such as pressure and vibration. Modules can be assigned to measurement groups.
Schedule management for periodically executing calibration correction configuration and the like. You can set the input correction factor as a sensor correction factor and instrument correction factor. For AMS2750, we offer TUS software* that can easily create TUS (temperature distribution test) reports.*
Select modules according to your application. Noise-resistant, magnetic relay types also available. All modules have removable terminal blocks for easy wiring. The same modules used in the SMARTDAC+TM series.
Expand up to 420 ch by using the GX90EX expansion module. (GM10-2)
On the GM10-2 large capacity type, up to 1000 ch are available for recording when including MATH and communication channels. Connect units with LAN cables for dispersed installations.
By using the GX90NW network module, you can connect the GM as a secondary I/O device via PROFINET. You can access the GM from the PLC or other I/O controller, read measurement/math channels, and write to communication channels*. You can easily perform necessary operations for batch processes from the PLC.
Acquire precise digital data on the GM by digital communication connectivity to a power measuring instrument (WT series power analyzers) and record it along with the GM's measured data. Since it records a device's power consumption, temperature, and other phenomena at the same time, the GM is ideal for performance evaluation testing.
Data acquired by the GM can be accessed through Ethernet communication from a host system (OPCUA client). Writing from upstream systems to GM communication channels requires the communication channel function (/MC option).
Using Dynamic Host Configuration Protocol (DHCP), the GM can automatically acquire the settings it needs (IP address) for network communications from a DHCP server. This makes i6t easier than ever to install the unit on a plant network.
GM uses SNTP protocol in client mode to acquire time information from a network time-server. This function allows any number of GM units within a facility to have precisely synchronized time; all units will record data with coordinated date and time stamp information. In addition, GM can function as a server, providing time data to other SNTP client units on the network.
Supports long-duration and multichannel recording. Measured data is always stored to internal memory, and data is transferred to external storage media at regular intervals. Redundancy can be achieved by sending data to a server with the FTP client function. Securely saves measured data even in the event of a sudden power loss.
For increased security, measured data can be saved in binary format. This format is very difficult to decipher or modify in traditional text editors or other programs. To enable easy and direct opening of the data in text editors or spreadsheet programs, choose text format. This allows you to work with your measurement data without dedicated software.
SMARTDAC+ GX /GP/GM advanced security function option (/AS) provides safe and traceable data management in applications such as pharmaceutical manufacturing, biotechnology, health management, and medical institutions.
The advanced security function supports the strict requirements of US FDA 21 CFR Part 11, EU-GMP Annex 11 and other associated guidelines for data management.
It also supports data integrity in accordance with ALCOA+ (Attributable, Legible, Contemporaneous, Original, Accurate, Complete, Consistent, Enduring, Available) mentioned in PIC/S, WHO, MHRA and FDA guidance documents.
Measured data, settings, and operation logs are saved to a single encoded binary file. Encoded data in binary format offers a high level of security because it cannot be opened in most text editors.
If the data files are damaged or tampered with, SMARTDAC+ Standard Universal Viewer software will identify the nonconformity and notify the user accordingly.
Measurement data can be displayed and confirmed on the GX/GP (only the data in the internal memory) or the SMARTDAC+ Standard Universal Viewer software, and an electronic signature can be applied to that data. Three levels of signature are available: operator, supervisor and quality control. The signature along with information such as pass/fail and comments can be saved to the data for review and audit.
The SMARTDAC+ operation log is saved to a file along with measurement data.
When settings are changed, it is possible to record the reason for the change along with the setting change operation. In addition, checking the details of setting changes from "setting difference operation history" makes greatly reduces the data checking work during audits.
SMARTDAC+ Standard Software is possible to display measurement data, display the operation log, and configure the GX/GP/GM. It is also possible to sign in data using the SMARTDAC+ Standard Universal Viewer.
The Universal Viewer software can display data files in various forms such as waveforms and numeric values. It can display and print not only measurement data but also alarm and message lists and operation logs. With the operation log, a comparison of the settings before the change and those after the change can be displayed, allowing you to check the changes in detail.
It is also possible to sign the data by entering the user name, user ID and password after confirming the measurement data. If the data has already been signed, you can sign at a different level after confirming the signature state on the screen.
Hardware Configurator software allows for offline system configuration which can be imported via SD memory or external storage media as well as Ethernet communication. System settings can be printed in a table format to support GX /GP/GM system validation (IQ/OP/PQ).
In addition, a pair of selected setup data files can be compared, and their differences can be displayed and printed in table format.
Validation documentation (sold separately) is a validation protocol template that simplifies GX/GP/GM and SMARTDAC+ Standard system validation. The document is provided on the Yokogawa website as an MS Word file for easy editing.*
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