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Servo Life? (Futaba FP-S148)

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Robert H. Klenke

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Sep 12, 1997, 3:00:00 AM9/12/97
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In article <34195E...@bev.net>, Monta Elkins <mo...@bev.net> writes:
|> I'm using an RC servo (Futaba FP-S148) in an automated device,
|> and I am looking for some idea of the lifespan I can expect.
|>
|> The servo moves about once per second, (I'd guess about
|> 10% duty cycle overall). It is in a clean environment;
|> (an office), no physical shocks, dampeness, or temperature
|> extremes and uses maybe 1 oz-in. of torque.
|>
|> If this device runs 24 hours a day, 7 days a week;
|> does anyone know what the expected life span may be?
|>
|> Should this servo survive decades? years? months?
|>
|> Thanks for any information.
|>
|> -Monta Elkins
|>

I would think that the first thing to wear out would most
likely be the servo potentiometer. Again, I'm guessing that with this
much continuous use and movement, the life expectancy would be best
measured in months and I'd be surprised if it would be more than a year
or so.

I'd be interested if the robotics guys have any more detailed
info on this?

Bob
--
-------------------------------------------------------------------------
Bob Klenke, Ph.D., Principal Scientist Dept. of Electrical Engineering
University of Virginia
http://csis.ee.virginia.edu/~rhk2j Charlottesville, VA 22903-2442
-------------------------------------------------------------------------

Monta Elkins

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Sep 12, 1997, 3:00:00 AM9/12/97
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I'm using an RC servo (Futaba FP-S148) in an automated device,
and I am looking for some idea of the lifespan I can expect.

The servo moves about once per second, (I'd guess about
10% duty cycle overall). It is in a clean environment;
(an office), no physical shocks, dampeness, or temperature
extremes and uses maybe 1 oz-in. of torque.

If this device runs 24 hours a day, 7 days a week;
does anyone know what the expected life span may be?

Should this servo survive decades? years? months?

Thanks for any information.

-Monta Elkins

-----------------------------------------------------------------------
"And the world will be better for this: That one man scorned and
covered with scars, still strove with his last ounce of courage;
to reach the unreachable stars"
System Administrator - Blacksburg Electronic Village - www.bev.net
mo...@bev.net - http://www.bev.net/project/people/monta
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R. M. Odom

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Sep 12, 1997, 3:00:00 AM9/12/97
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In article <34195E...@bev.net>, Monta Elkins <mo...@bev.net> writes:

The potentiometer will have the shortest life. I would say the answer is
one month, maybe more, maybe less. Design it to use the cheapest servo
money can buy and make it easily replaceable. If occasional downtime is
not acceptable, I would use something else. Would a small solenoid do the
job instead?

Richard


Randy Gardner

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Sep 12, 1997, 3:00:00 AM9/12/97
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Monta Elkins <mo...@bev.net> writes:
> I'm using an RC servo (Futaba FP-S148) in an automated device,
> and I am looking for some idea of the lifespan I can expect.
>
> The servo moves about once per second, (I'd guess about
> 10% duty cycle overall). It is in a clean environment;
> (an office), no physical shocks, dampeness, or temperature
> extremes and uses maybe 1 oz-in. of torque.
>
> If this device runs 24 hours a day, 7 days a week;
> does anyone know what the expected life span may be?
>
> Should this servo survive decades? years? months?

The pot would die before long. (month or two)

Would a stepper and an optical sensor work? I should think so.

What is it being used for?
--


--ran...@slip.net
--Randy Gardner

rwca...@prostar.com

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Sep 14, 1997, 3:00:00 AM9/14/97
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These servos are rated for 100 hours of rotation. The part that
goes first is the motor. The brushes are just pieces of wire and
wear through. All you have to do is measure the ammount of
time (which it looks like you have all ready done) and multiply
out till you get 100 hours. you can expect failure very close
to this mark.

In <34195E...@bev.net>, Monta Elkins <mo...@bev.net> writes:
>I'm using an RC servo (Futaba FP-S148) in an automated device,
>and I am looking for some idea of the lifespan I can expect.
>
>The servo moves about once per second, (I'd guess about
>10% duty cycle overall). It is in a clean environment;
>(an office), no physical shocks, dampeness, or temperature
>extremes and uses maybe 1 oz-in. of torque.
>
>If this device runs 24 hours a day, 7 days a week;
>does anyone know what the expected life span may be?
>
>Should this servo survive decades? years? months?
>

Randy Gardner

unread,
Sep 14, 1997, 3:00:00 AM9/14/97
to

In <34195E...@bev.net>, Monta Elkins <mo...@bev.net> writes:
> I'm using an RC servo (Futaba FP-S148) in an automated device,
> and I am looking for some idea of the lifespan I can expect.
>
> The servo moves about once per second, (I'd guess about
> 10% duty cycle overall). It is in a clean environment;
> (an office), no physical shocks, dampness, or temperature

> extremes and uses maybe 1 oz-in. of torque.
>
> If this device runs 24 hours a day, 7 days a week;
> does anyone know what the expected life span may be?
>
> Should this servo survive decades? years? months?

1-2 Months.

As I may have said before, what is wrong with a stepper and a home
sensor? (Slot, reflective, magnetic, hall, etc....)

The lifespan would be virtually unlimited!

However, a magnetic sensor would die, and optical sensors would either
need cleaning, or would need to be in a dust-tight place. Hall sensors
would last virtually forever, but might take a few chips more to use.


What is it for?
--


--ran...@slip.net
--Randy Gardner

K. C. Lee

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Sep 14, 1997, 3:00:00 AM9/14/97
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Randy Gardner (ran...@slip.net) writes:

> need cleaning, or would need to be in a dust-tight place. Hall sensors
> would last virtually forever, but might take a few chips more to use.

There are hall effect sensors that have logic level outputs. They are
used in floppy drives index hole detection, DC brushless motors in small
DC fans etc.

> --ran...@slip.net

K. C. Lee

Werner Neubauer

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Sep 15, 1997, 3:00:00 AM9/15/97
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Monta Elkins wrote:
>
> I'm using an RC servo (Futaba FP-S148) in an automated device,
> and I am looking for some idea of the lifespan I can expect.
>
> The servo moves about once per second, (I'd guess about
> 10% duty cycle overall). It is in a clean environment;
> (an office), no physical shocks, dampeness, or temperature

> extremes and uses maybe 1 oz-in. of torque.
>
> If this device runs 24 hours a day, 7 days a week;
> does anyone know what the expected life span may be?
>
> Should this servo survive decades? years? months?
>
> Thanks for any information.
>
> -Monta Elkins


I 've built a pipe climbing robot with legs powered by Futuba servos
FP-S125. Some infos are at
http://www.fzi.de/divisions/ipt/WMC/preface/node86.html .

The servos are doing their hard job since 1994. The metal gears
are still fine, but the potentiometers got bad after one year.
I clean them (!) from time to time and the robot control can handle
jumps in the position signal of about 90 degree. So the robot climbs
and climbs. :-)

Werner Neubauer

werner....@mchp.siemens.de

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