Dear Amy,
I have had great results with local clays at cone 10. My recipes blend dry
clay in quantities suitable for improving the workability or refractory
qualities of the local clay. I have yet to find one that is good enough by
itself. My work is wheel made, so the plasticity is pretty important. I
like to make clay bodies in parts of six to eight, by weight. One part is
always feldspar, so this makes it around 12 to 16 percent feldspar (which I
think is a lot). I also like to add anywhere from two to five percent of 35
mesh grog, two percent bentonite and two percent kyanite to the mix.
So a typical recipe would look like:
2 parts local clay (or three or four parts)
1 part missouri fire clay (or other refractory clay-maybe kaolin)
1 part om4 (or not)
1 part foundry hill crème
1 part feldspar (usually custer)
Plus: 2% Bentonite
2% 35 mesh Grog
2% 35 mesh Kyanite
I find that firing a test of the local clay to cone 10 first will give you
the refractory qualities, so you will know how much other stuff is necessary
to make it work. I am told there are great clays to be found right out of
the ground. Certainly there are plenty of historical accounts of such.
Though, I have yet to find one.
It is also worth the cost of a chemical analysis of the local clay, so that
you can compare it to known clays and better formulate the final recipes.
Your description of the "cooling tower" effect sounds like it may have a
quality similar to one of my local clays. I think one of mine is
"thixotropic" which means that it goes from stiff to mush with just a few
drops more water. Ivor and Ron can help explain this chemically. Though,
my clay works fine once you get enough other clay materials mixed in with
it.
Several test recipes fired to the desired temperature, followed by the
"flick and break" test will give additional insight. I flick the fired clay
test bars with my fingernail to see how it rings (a crude vitrification
test) and then break a bar to see how strong it is. Of course, there are
many more scientific test that can be performed. Though, these rudimentary
ones have proven good enough for my purposes so far.
Local clay is a rewarding endeavor! Try 1 part (by weight) local clay and 1
part wood ash (washed or unwashed) and see what you get as a glaze. Often
this turns out to be a nice celadon. I am interested to know what makes
your clay the bluish color you describe.
Please keep us posted.
Happy prospecting!!!
Lee R. Taylor
Buffalo Creek Pottery
Lexington, Virginia