Fwd: Fw: Electrical Thumb Rules You MUST Follow (Part 4)

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Electrical Thumb Rules You MUST Follow (Part 4)
Published on Nov 15, 2013 12:26 am by jiguparmar | Subscribe to Monthly Download Updates

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Electrical Thumb Rules You MUST Follow (Part 4)
Electrical Thumb Rules You MUST Follow - part 4 (on photo: distribution substation bus on a clear night in February by Eli Nelson) at Flickr


Eight rules to follow:

  1. Substation Capacity and Short Circuit Current Capacity (As per GERC)
  2. Substation Capacity and Short Circuit Current Capacity (As per Central Electricity Authority)
  3. Minimum Ground Clearance and Fault Clearing Time
  4. Busbar Ampere Rating
  5. Busbar Spacing
  6. Sound Level of Diesel Generator (ANSI 89.2 and NEMA 51.20)
  7. IR Value of Transformer
  8. Standard Size of MCB, MCCB, ELCB, RCCB, SFU and Fuse

1. Substation Capacity and Short Circuit Current Capacity

As per GERC
Voltage Sub Station CapacityShort Circuit Current
400 KVUp to 1000 MVA 40 KA  (1 to 3 Sec)
220 KVUp to 320 MVA 40 KA  (1 to 3 Sec)
132 KV Up to 150 MVA32 KA  (1 to 3 Sec)
66 KV Up to 80 MVA25 KA  (1 to 3 Sec)
33 KV1.5 MVA to 5 MVA35 KA (Urban) (1 to 3 Sec)
11 KV150 KVA to 1.5 MVA 25 KA (Rural) (1 to 3 Sec)
415 V6  KVA to 150 KVA 10 KA  (1 to 3 Sec)
220 V Up to 6 KVA6 KA  (1 to 3 Sec)

2. Substation Capacity and Short Circuit Current Capacity

As per Central Electricity Authority
Voltage Sub Station Capacity Short Circuit Current
765 KV 4500 MVA31.5 KA for 1 Sec
400 KV 1500 MVA31.5 KA for 1 Sec
220 KV 500 MVA40 KA for 1 Sec
110/132 KV 150 MVA40 KA or 50 KA for 1 Sec
66 KV 75 MVA40 KA or 50 KA for 1 Sec

3. Minimum Ground Clearance and Fault Clearing Time

Voltage Min. Ground ClearanceFault Clear Time
400 KV8.8 Meter100 mille second
220 KV8.0 Meter120 mille second
132 KV6.1 Meter160 mille second
66 KV5.1 Meter300 mille second
33 KV3.7 Meter-
11 KV2.7 Meter-

4. Busbar Ampere Rating

For Phase Busbar Aluminium 130 Amp / Sq.cm or 800Amp / Sq.inch.
For Phase Busbar Copper 160 Amp / Sq.cm or 1000Amp / Sq.inch
For Neutral Busbar Same as Phase Busbar up to 200 Amp than Size of Neutral Busbar is at least half of Phase Busbar.

5. Busbar Spacing

Between Phase and Earth 26mm (Min)
Between Phase and Phase32mm (Min)
Busbar Support between Two Insulator250mm.

6. Sound Level of Diesel Generator (ANSI 89.2 and NEMA 51.20)

KVA Max. Sound Level
<9 KVA 40 DB
10 KVA to 50 KVA45 DB
51 KVA to 150 KVA50 DB
151 KVA to 300 KVA 55 DB
301 KVA to 500 KVA60 DB

7. IR Value of Transformer

IR Value of Transformer
Voltage30°C 40°C50°C
>66KV 600MΩ300MΩ 150MΩ
22KV to 33KV500MΩ 250MΩ125MΩ
6.6KV to 11KV 400MΩ200MΩ100MΩ
<6.6KV200MΩ100MΩ 50MΩ
415V100MΩ 50MΩ20MΩ

8. Standard Size of MCB, MCCB, ELCB, RCCB, SFU and Fuse

MCB, MCCB, ELCB, RCCB, SFU, Fuse – Standard Ratings
MCBUp to 63 Amp (80Amp and 100 Amp a    per Request)
MCCBUp to 1600 Amp (2000 Amp as per Request)
ACBAbove 1000 Amp
MCB Rating6A,10A,16A,20A,32A,40A,50A,63A
MCCB Rating 0.5A,1A,2A,4A,6A,10A,16A,20A,32A,40A,50A,63A,80A,100A (Domestic Max 6A)
RCCB/ELCB 6A,10A,16A,20A,32A,40A,50A,63A,80A,100A
Sen. of ELCB30ma (Domestic),100ma (Industrial),300ma
DPIC (Double Pole Iron Clad) main switch5A,15A,30 A for 250V
TPIC (Triple Pole Iron Clad) main switch30A, 60A, 100A, 200 A For 500 V
DPMCB5A, 10A, 16A, 32A and 63 A for 250V
TPMCCB 100A,200A, 300Aand 500 A For 660 V
TPN main switch30A, 60A, 100A, 200A, 300 A For 500 V
TPNMCB16A, 32A,63A For 500 V, beyond this TPNMCCB: 100A, 200A, 300A, 500 A For 660 V
TPN Fuse Unit (Rewirable)16A,32A,63A,100A,200A
Change over switch (Off Load)32A,63A,100A,200A,300A,400A,630A,800A
SFU (Switch Fuse Unit) 32A,63A,100A,125A,160A,200A,250A,315A,400A,630A
HRC Fuse TPN (Bakelite) 125A,160A,200A,250A,400A.630A
HRC Fuse DPN (Bakelite)16A,32A,63A
MCB/MCCB/ELCB Termination Wire / Cable
Up to 20A MCBMax. 25 Sq.mm
20A to 63A MCB Max. 35 Sq.mm
MCCBMax. 25 Sq.mm
6A to 45A ELCB16 Sq.mm
24A to 63A ELCB 35 Sq.mm
80A to 100A ELCB50 Sq.mm

Jump to original technical article at EEP - Electrical Thumb Rules You MUST Follow (Part 4)

 Category & Tags:  Energy and Power, busbar, electrical thumb rules, ground clearance, short circuit current, short-circuit, substation, substation capacity

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