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Electrical Thumb Rules You MUST Follow (Part 4)
Published on Nov 15, 2013 12:26 am by jiguparmar | Subscribe to Monthly Download Updates
Recommended - ABB Electrical Installation Handbook PART II
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Electrical Thumb Rules You MUST Follow - part 4 (on photo: distribution substation bus on a clear night in February by Eli Nelson) at Flickr
Eight rules to follow:
- Substation Capacity and Short Circuit Current Capacity (As per GERC)
- Substation Capacity and Short Circuit Current Capacity (As per Central Electricity Authority)
- Minimum Ground Clearance and Fault Clearing Time
- Busbar Ampere Rating
- Busbar Spacing
- Sound Level of Diesel Generator (ANSI 89.2 and NEMA 51.20)
- IR Value of Transformer
- Standard Size of MCB, MCCB, ELCB, RCCB, SFU and Fuse
1. Substation Capacity and Short Circuit Current Capacity
| As per GERC | |
Voltage | Sub Station Capacity | Short Circuit Current |
| 400 KV | Up to 1000 MVA |
40 KA (1 to 3 Sec) | | 220 KV | Up to 320 MVA |
40 KA (1 to 3 Sec) | | 132 KV |
Up to 150 MVA | 32 KA (1 to 3 Sec) | | 66 KV |
Up to 80 MVA | 25 KA (1 to 3 Sec) | |
33 KV | 1.5 MVA to 5 MVA | 35 KA (Urban) (1 to 3 Sec) |
| 11 KV | 150 KVA to 1.5 MVA |
25 KA (Rural) (1 to 3 Sec) | | 415 V | 6 KVA to 150 KVA |
10 KA (1 to 3 Sec) | | 220 V |
Up to 6 KVA | 6 KA (1 to 3 Sec) |
| As per Central Electricity Authority |
| Voltage | Sub Station Capacity |
Short Circuit Current | | 765 KV |
4500 MVA | 31.5 KA for 1 Sec | | 400 KV |
1500 MVA | 31.5 KA for 1 Sec | | 220 KV |
500 MVA | 40 KA for 1 Sec | | 110/132 KV |
150 MVA | 40 KA or 50 KA for 1 Sec | | 66 KV |
75 MVA | 40 KA or 50 KA for 1 Sec |
3. Minimum Ground Clearance and Fault Clearing Time
| Voltage |
Min. Ground Clearance | Fault Clear Time | |
400 KV | 8.8 Meter | 100 mille second | |
220 KV | 8.0 Meter | 120 mille second | |
132 KV | 6.1 Meter | 160 mille second | |
66 KV | 5.1 Meter | 300 mille second | |
33 KV | 3.7 Meter | - | |
11 KV | 2.7 Meter | - |
| For Phase Busbar |
Aluminium 130 Amp / Sq.cm or 800Amp / Sq.inch. | | For Phase Busbar |
Copper 160 Amp / Sq.cm or 1000Amp / Sq.inch | | For Neutral Busbar |
Same as Phase Busbar up to 200 Amp than Size of Neutral Busbar is at least half of Phase Busbar. |
5. Busbar Spacing
| Between Phase and Earth |
26mm (Min) | | Between Phase and Phase | 32mm (Min) |
| Busbar Support between Two Insulator | 250mm. |
6. Sound Level of Diesel Generator (ANSI 89.2 and NEMA 51.20)
| KVA |
Max. Sound Level | | <9 KVA |
40 DB | | 10 KVA to 50 KVA | 45 DB | |
51 KVA to 150 KVA | 50 DB | | 151 KVA to 300 KVA |
55
DB | | 301 KVA to 500 KVA | 60 DB |
7. IR Value of Transformer
| IR Value of Transformer |
| Voltage | 30°C |
40°C | 50°C | | >66KV |
600MΩ | 300MΩ |
150MΩ | | 22KV to 33KV | 500MΩ |
250MΩ | 125MΩ | | 6.6KV to 11KV |
400MΩ | 200MΩ | 100MΩ | |
<6.6KV | 200MΩ | 100MΩ |
50MΩ | | 415V | 100MΩ |
50MΩ | 20MΩ |
| MCB, MCCB, ELCB, RCCB, SFU, Fuse – Standard Ratings |
| MCB | Up to 63 Amp (80Amp and
100 Amp a per Request) | | MCCB | Up to 1600 Amp (2000 Amp as per Request) |
| ACB | Above 1000 Amp | |
MCB Rating | 6A,10A,16A,20A,32A,40A,50A,63A | | MCCB Rating |
0.5A,1A,2A,4A,6A,10A,16A,20A,32A,40A,50A,63A,80A,100A (Domestic Max 6A) | | RCCB/ELCB |
6A,10A,16A,20A,32A,40A,50A,63A,80A,100A | | Sen. of ELCB | 30ma (Domestic),100ma (Industrial),300ma |
| DPIC (Double Pole Iron Clad) main switch | 5A,15A,30 A for 250V | |
TPIC (Triple Pole Iron Clad) main switch | 30A, 60A, 100A, 200 A For 500 V | |
DPMCB | 5A, 10A, 16A, 32A and 63 A for 250V | | TPMCCB |
100A,200A, 300Aand 500 A For 660 V | | TPN main switch | 30A, 60A, 100A, 200A, 300 A For 500 V |
| TPNMCB | 16A, 32A,63A For 500 V, beyond this TPNMCCB: 100A, 200A, 300A, 500 A For 660 V |
| TPN Fuse Unit (Rewirable) | 16A,32A,63A,100A,200A | |
Change over switch (Off Load) | 32A,63A,100A,200A,300A,400A,630A,800A | | SFU (Switch Fuse Unit) |
32A,63A,100A,125A,160A,200A,250A,315A,400A,630A | | HRC Fuse TPN (Bakelite) |
125A,160A,200A,250A,400A.630A | | HRC Fuse DPN (Bakelite) | 16A,32A,63A |
| MCB/MCCB/ELCB Termination Wire / Cable | |
Up to 20A MCB | Max. 25 Sq.mm | | 20A to 63A MCB |
Max. 35 Sq.mm | | MCCB | Max. 25 Sq.mm | |
6A to 45A ELCB | 16 Sq.mm | | 24A to 63A ELCB |
35 Sq.mm | | 80A to 100A ELCB | 50 Sq.mm |
Jump to original technical article at EEP - Electrical Thumb Rules You MUST Follow (Part 4)
Category & Tags: Energy and Power, busbar, electrical thumb rules, ground clearance, short circuit current, short-circuit, substation, substation capacity
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