The Outhaul on my 1995 No. 232 runs as described below, from a turning block at the mast end of the boom, back to a becket block near the aft end of the boom, then through a fixed block inside the boom and back to the becket block. The becket block is attached to a wire rope that exits the aft end of the boom and connects to the clew of the mainsail.
To replace the outhaul line, first attach the new line to the free end of the old one at the mast end of the boom. (I sewed the two ends together, then wrapped a layer of tape around the joint, to make sure that it didn't jam when going around the blocks in the boom. If you don't want to sew them together you could probably tie a thin messenger line around the old line, and still be able to pull the messenger line around the blocks in the boom. I would tape the messenger line connection to the old line too, because if the messenger line comes off before you get it around both blocks you are out of luck.
After you attach the new line or the messenger line, pull the wire rope at the aft end of the boom far enough to pull the becket block out the end of the boom. Untie the end of the old line from the becket. Then pull the end of the old line that had been tied to the becket to pull the new line (or messenger line) into the boom, around the becket block, back into the boom, through the fixed block inside the boom, and back to the aft end of the boom. (If you use a thin messenger line, you then tie the new line to the other end of the messenger line, and use the messenger to pull the new line in behind the messenger line, and around both blocks.) Once the new line has run through both blocks and back to the aft end of the boom, cut the connection to the old line (or messenger line), and tie the new line to the becket. Then pull the becket block back into the boom, and re-attach the wire rope to the clew of the mainsail.
My reefing set-up has a single line that runs straight back to the aft end of the boom, and up to the leech reef cringle, then back down to be tied to the boom. To replace my reefing line, I just attach the new line to the old one, and pull it through to the aft end of the boom. If the old line is already gone, you can use an electrician's fish tape to pull a new one through the boom. But make sure the fish tape doesn't go through the loop for the outhaul, or you can jam one or both of the lines.
Some boats have a "floating block" inside the boom, which is really two blocks back-to-back. If your reefing line goes into the mast end of the boom and comes back out at the mast end to go somewhere else, you probably have one of those. The line that fastens to the reef cringle on the leach of the mainsail goes into the boom, runs around one side of the floating block, and is tied to something inside the boom. I don't have one of those, so I can't advise you on how to replace that line, or whether you have to take the end off the boom to get to it.
I hope this helps.
Mark Seyler
S/V Reality,
Catalina 320, #232
New Orleans, LA