Trulaser 7040

[Lalo Scalf]

Yourprocessing times are noticeably reduced through top machine dynamics, piercing on-the-fly with FastLine Cell, and dynamic cutting optics. For larger quantities, you can also load and unload parallel to production using two-station operation and the rotary table. The lightning-fast front door made from glass fiber composites also significantly reduces non-productive times and ensures fast access to the work area.

Choose between differently sized working areas depending on your needs. The electrical cabinets are integrated directly into the machine frame. In this context, the TruLaser Cell 7040 fiber sets the benchmark in terms of compact dimensions.

The ergonomic control panel is attached to the machine cabin, saving space. It can be rotated and operated from the cabin, or can be moved along the entire front of the machine. The 6D mouse makes it easy to run-in, teach, and move the axes quickly. The control automatically detects which optics are installed so that they can be changed quickly and without error.

The 2-in-1 LLK developed for operation with solid-state lasers makes welding, cutting and laser metal deposition possible with only one laser light cable. To switch between the three processes, you simply need to change the processing optics and the system control adapts automatically to the laser beam. Not only do you achieve the best processing results, but your system is also easier to operate and can be used for significantly more applications.

In the automotive industry in particular, components are frequently produced from galvanized steel to protect the components against corrosion. Using the TruLaser Cell Series 7040, you can cut galvanized steel sheets quickly and to an extremely high quality level. The machine also enables you to react optimally to changes and to adapt the component accordingly. This increases flexibility, which is above all important in the field of prototype construction and pre-series production.

The openings and trimming of the deep-drawn component are carried out using the TruLaser Cell Series 7040. Especially for small quantities, processing with conventional punching tools is often too expensive. With the TruLaser Cell Series 7040, you can cut all of the required contours extremely quickly, reducing production costs.

Compared to alternative processes, such as milling, the TruLaser Cell Series 7040 offers a cost-effective alternative for complex components. The machine laser cuts all the outer contours and creates the through holes.

The laser processing of three-dimensional components such as the fan wheel make new geometrical design options possible. Your designs will save material, and you can achieve a weight reduction. Laser welding also considerably reduces rework in comparison to standard procedures. You save time and prevent the component from becoming distorted.

You can optimize the TruLaser Cell Series 7040 specifically for highly productive series production using the rotational changer. You can increase productivity and ergonomics with just one loading and unloading position.

The Smart Approach function optimizes and improves the approach behavior of the machine when the edge of the component is pierced. This patented process reduces cycle time by up to 9%, while ensuring maximum process reliability.

Minor nozzle collisions can cause minimal incorrect positioning of the cutting optics, invisible to the operator. This results in increased rejects and the associated costs. The ObserveLine Professional optical measuring procedure checks the positioning accuracy of the machine at regular, freely definable intervals, without the need for refitting and with virtually no effects on the cycle time. Incorrect positioning is detected and the number of rejects is reduced.

There are various reasons why cutting slugs remain in the finished part. With the ObserveLine Comfort optical measuring process, you detect this error quickly since this option checks every contour for a complete cut. ObserveLine Comfort has several advantages compared to measurement using distance regulation. The process reduces the measuring time and you can even measure smaller hole diameters and angled punching slugs.

The intuitively operated image processing system VisionLine automatically detects geometric features on the component, such as joint gaps or edges. It corrects the NC processing program as required. This provides you with maximized process reliability, increased quality for your components, and savings in terms of time and costs.

Depending on the degree of automation of your production system, you can choose between different interface options. The Basic option reliably provides signals for production planning systems. With the Comfort option, you can implement more simple automation options independently. The Professional option is well-suited for highly automated production.

Seamless integration of multiple TRUMPF machines into your own software environment is very easy. We have the right solution for every combination, whether it be integration into Oseon or a connection to monitoring and analysis tools. A connection to third-party software systems is also possible with our interfaces based on the OPC UA standard.

Step right into the world of 3D laser processing! Learn everything there is to know about the advantages of flexible TRUMPF solutions, a wide range of applications, and a whole lot more. You can also use our new product finder tool to find the right machine for you by answering just three questions. It's so quick and easy.

TRUMPF TruLaser Cell 7040 3D laser built in 2015 in Germany is the ideal solution for versatile cutting and welding. For all these tasks, the TRUMPF 3D laser cutting machine uses the TruDisk 4001 semiconductor laser and a specially designed 3D head with 5 axes, which can machine not only flat workpieces, but also tubes, closed profiles and very complex shapes. All of this makes this extremely technically advanced machine capable of tackling any challenge in the broad field of automotive engineering.

The workpiece placed on one of two work tables is machined by an extremely stable laser beam with a power of up to 4 kW. During machining, the head moves in the three-dimensional cartesian coordinate system and rotates in two axes in the polar coordinate system. This is what gives the universal 3D laser its extraordinary quality and precision, impossible to achieve with other standard machines.

The TruLaser Cell 7040 is also an ideal alternative for milling complex, three-dimensional shapes. The laser beam can both cut workpieces as well as trim external contours and produce through-holes. Comprehensive laser machining by welding and cutting out three-dimensional parts allows completely new possibilities for shaping the geometry of the workpiece.

The offered TRUMPF TruLaser Cell 7040 4kW FIBER laser is additionally equipped with, among others, an intuitive CNC control system with touchscreen and a RIEDEL cooling device. The total weight of the machine is approximately 8400 kg.

The TruLaser Cell 7040 is highly productive and provides users with everything they need for processing two or three dimensional components or tubes. Withe excellent process reliability, the X-Blast technology provides more robust processes during cutting, especially for complex geometries. The setup of the TruLaser Cell 7040 allows users to customize it to a modified production environment and to react to changing customer requirements. Both the control panel and the MobileContol app offer immense comfort when operating from any position! The TruLaser Cell 7040 is not just perfect for the present, but is future-proof and always ready to face the challenges of Industry 4.0.

The TruLaser 7040 stands for absolute top performance in terms of productivity and accuracy. The extremely high-strength machine construction, linear direct drives, and high-resolution measurement systems ensure precision with the highest dynamics, over many years and over many operating hours. Even complex parts with numerous changes of direction and the highest precision requirements, such as saw blades, can still be cut optimally after long operating times. In medium and large sheet thicknesses, the dual head technology utilizes all of its capabilities; it creates a throughput plus of 70-80%. There is no other 2D laser cutting machine that operates more productively. At the same time, you can produce parts of excellent quality due to the CO2 laser

By using the TRUMPF TruLaser Cell 7040 system, our highly qualified, TRUMPF-trained employees can process two or three-dimensional components or tubes. We can change flexibility between cutting, welding, and laser metal disposition. The modular set up of this machine, with the option of individual adjustment and retrofitting enables us to seamlessly modify our production environment and react to customer needs and requirements.

The process reliability and component quality are unbeatable. The X-Blast technology provides robust processes during cutting, even for complex geometrics, and ensures a higher nozzle service life. The technology tables guarantee raw beam adjustment, and the BrightLine Weld guarantees accurate results when cutting and welding.

Another customer recently came to us in need of a louvered part for a convection oven. Thanks to our newest laser investment, we were able to up our completed parts from five per hour to 25 per hour. The cut was better, there was no deburring, and the customer was very pleased.

The modular TruLaser Cell 7040 is a truly flexible machine for large 3D jobs. Those taking advantage can tap into benefits such as cost-effective production, excellent process reliability and the finest component quality.

The company has an ongoing commitment to invest in new machinery and equipment as its customer expectations and technical requirements change. SMF UK is proud to have some of the latest laser cutters, press brakes, robot bending systems and welding cells at its disposal to support this ethos.

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