Greetings,
I have a 352 that had furling issues. The slot in my mast is narrow.
The previous owner told me that he never pulled the sail completly out
of the slot because he had problems furling the main. In additiion, I
had to use a winch to unfurl and furl the main. Something was
obviously wrong.
At first I suspected the boom angle. For this discussion the boom
angle is the angle between the boom and the mast that the sail
occupies. I found some information on the internet that said the boom
angle should be 90 degrees. Mine was not, it was less. My boat has a
bimini and I could not lower the boom. I was forced to seek
professional help. I went to a sail maker and I learned that the
angle between the mast and the boom should be about 87 degrees. MIne
was, so the boom angle was not the problem. The sail maker came to my
boat and inspected my sails. He quickly identified the problem. He
noticed that original sail maker used the wrong fabric at the head and
tack or the sail. There was to much fabric and that cause the sail to
bind and jam in the slot. He thinks the original sail maker used a
head and tack for a standard sail and not a reefing sail. Apparently a
reefing sail uses thinner and stronger fabric. Fixing that solved the
jamming problem.
I found a rigger who had lots of experience with in mast furling. I
learned that friction in the furling system was caused by 1) the
furling line and 2) the sail track and car. Over time the furling line
expanded. The expansion causes friction between the the drum, it is
actually more of a lead screw than a drum, and the rod that keeps the
line in the gooves on the lead screw. If you look inside the slot you
will get a better picture of what I am trying to say. The rigger
replaced the line with a new and smaller diameter line. He then inline
spliced a larger diameter line to to insure that the line would work
well in the winch. He replaced the track and car with Harken
equipment. The new car has ball bearings which made a big improvement
over the original track and car.
I costs a few dollars fix the problems, but I have never regretted it.
I've had no problems since. We get heavy winds on San Francisco Bay
and the last thing I want to be doing is struggling with a jammed
sail. Especially when my wife is aboard.
I hope this helps.
Sal Caruso
Beneteau 352
Boston Accent
Sausalito CA