A slow leak started somewhere aft of the engine in our 411. Read several similar sounding threads on here about a possible leak that can develop where the stern tube enters the boat. When we on the hard this year I got to take a closer look. It sure looke like this was the culprit. There was some partially cured "caulking" (felt like slicone-based) that was starting to pull away. The caulking was covering a small crack that went a little over 1/2 the circumfrance on the upper side only. I cleaned it up, sealed it back up but when we splashed, the leak still persists with the exact same flow rate!
My question to this group is, what other sources of water ingress could there possibly be (see the end of this for details on how I did this repair in case there are issues there)?
Rudder post is fine and the whole area aft of the aft cabin bulkheads is dry (where the rudder post, exhaust, bilge pump outlet and a few other above the waterline outlets are).
The seawater intake thruhul has been replaced and is dry. Same for the smaller thru hull that feeds the dripless shaft.
The dripless shaft is not dripping.
What about the seal where the shaft exits the stern tube? I would have thought that any water flowing up through there wouldn't exit the stern tube (assuming the dripless seal stayed sealed). Having never removed the shaft, I'm ignorant as to the details of how all that is put together.
For reference, here are more details about -how- I sealed this up when we were on the hard in case there are any issues with this process.
I remove the old goop and sanded the surface to remove any old bottom paint and caulcking and to create a rough surface. I then opened up the crack a bit with a small pick. To seak it all up we painted the crack, the surrounding surface and about 3/4 of the exposed tube with primer then did two applications of Intrlux Watertite pre-thickened epoxy, sanding in between. I used a small mixing stick to "push" the watertight as far into the crack as it could until it was squeezing out. One of the boat yard pros inspected it during the job and the finished product.
Thanks all.
-skye
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Hi Bruce. What you are describing, sounds just like what we thought the problem was. We too pulled away the old caulking (wasn't 5200 that's for sure) and epoxied. Still leaking though (and I was sooo sure this was it). We are going to haul again in a few days while our rigger plays with our rig. Sucks to play process of elimination when lifting costs $$.
I'm wondering if the seal around the shaft where it enters the stern tube could be leaking?
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