The table is very nice, colorful and informative. However, the columns seem to be erroneous. The rigid and flexible columns should be exchanged. This can be confirmed from the standard ISO 10816-3. I hope you can correct this table because it has been used in industry and in this current form it generates confusion. My best regards
Warning to any readers, there is an error in this chart, the foundation types are backwards on the chart. A flexible foundation will have the higher vibration tolerance than the rigid foundation. Check the ISO standard or look for a chart elsewhere.
ISO 10816-3:2009 is an international standard focused on addressing machine vibration, a problem resulting from improper design and assemblage of machine parts. This issue results in unwanted noise and damage to the machine that can result in a decline in efficiency and even its destruction. The standard gives criteria for assessing vibration levels when these measurements are conducted in situ. It is applicable to machine sets with a power above 15 kW and operating speeds between 120 r/min and 15,000 r/min.
ISO 10816-3:2009/Amd1:2017 adds new alterations to the international standard, and these changes are present throughout the original document. In addition to replacing the forward and some of the introduction, the amendment changes the machine sets covered by the standard as well as those that explicitly are excluded.
In addition to these two examples, several other standards that were originally included as normative references in ISO 10816-3:2009 have been revised since its publication, and these are reflected in the amendment as well. Due to this alteration, there are adjustments throughout the standard document whenever one of these references is mentioned, and these are identified in ISO 10816-3:2009/Amd1:2017.
Vibration assessment aims to ensure reliable and safe operation of a machine, based on evaluation of the machine operating state by means of vibration measurements. Local diagnostics/analysis of machine components is outside the scope of this documentation. Solutions for diagnostic condition monitoring of components such as roller bearings and gear units are described separately below.
The scope of this standard includes steam turbines up to 50 MW, electric motors and fans. Because the scope is quite wide, the standard is explained in more detail below. The standard aims to classify the machine state in four different classes by means of vibration data for acceptance measurements and operational monitoring.
Assessment criteria according to the standard are the RMS value of the vibration velocity and the RMS value of the vibration displacement. Usually it is sufficient to measure the vibration velocity. The additional evaluation of the vibration displacement is recommended if low frequency components are encountered. If both vibration parameters are logged and analyzed, the poorer of the two determined classes is applied.
Suitable measuring points are characterized by the fact that they reflect the dynamic forces of the machine as purely as possible. For example, locations where local resonances occur are not suitable. Suitable locations tend to be bearing stands and bearing covers; measurements are usually carried out in two orthogonal directions.
The classification also takes into account the machine substructure, subdivided into rigid and elastic substructures. If the lowest natural frequency of the whole system consisting of machine and substructure is at least 25% higher than the main exciting frequency (generally the rotational frequency), the substructure can be regarded as rigid, otherwise as elastic. This evaluation should be carried out separately for each measuring direction (two orthogonal directions, see above).
Disclaimer: The author is not trying to present himself as an authority on all available CM standards. This blog post is simply an attempt to help those who may be unaware that such guidance exists or of the extent of such standards.
This part of ISO 10816 gives criteria for assessing vibration levels when measurements are made in situ. The criteria specified apply to machine sets having power above 15 kW and operating speeds between 120 r/min and 15 000 r/min.
NOTE: However, the vibration criteria presented in this part of ISO 10816 are generally only applicable to fans with power ratings greater than 300 kW or fans that are not flexibly supported. As and when circumstances permit, recommendations for other types of fans, including those with lightweight sheet metal construction, will be prepared. Until such time, classifications can be agreed upon between the manufacturer and the customer, using results of previous operational experience, see also ISO 14694[4].
The criteria of this part of ISO 10816 apply to in situ broad-band vibration measurements taken on the bearings, bearing pedestals, or housing of machines under steady-state operating conditions within the nominal operating speed range. They relate to both acceptance testing and operational monitoring. The evaluation criteria of this part of ISO 10816 are designed to apply to both continuous and non-continuous monitoring situations.
This part of ISO 10816 encompasses machines that may have gears or rolling element bearings but does not address the diagnostic evaluation of the condition of those gears or bearings.
During the reception and / or delivery tests of a ship, vibration measurement and analysis is made to the propulsion line in order to evaluate and predict the condition of the machinery. The values taken during the measurement of the vibrations are evaluated with the acceptance criteria provided by the standards. International Standard ISO 10816-6 (1995) focuses on reciprocating machinery with power of greater than 100kW, is used by both analysts and manufacturers of propulsion machinery for ships. Through this work, we intend to evaluate the acceptance criteria of this norm in boats smaller than 100 meters. At the end of this work it is concluded that the standard must be updated, indicating and differentiating the acceptance criteria for machinery taking into account its type of anchorage to the structure (flexible or rigid), boats with length less than or greater than 100 meters and the Ship building material (Aluminum, Steel or Composite material).
ISO. (15 de Diciembre de 1995). ISO 10816-6. Mechanical vibration -- Evaluation of machine vibration by measurements on non-rotating parts -- Part 6: Reciprocating machines with power ratings above 100 Kw.
ISO. (15 de Mayo de 1998). ISO 10816- 3. Mechanical vibration - Evaluation of machine vibration by measurements on non- rotating parts - Part 3: Industrial machines with nominal power above 15 kW and nominal speeds between 120 r/min and 15 000 r/min when measured in situ.
To accomplish this task, we employed Erbessd Phantom vibration analysis equipment. This equipment uses triaxial sensors to obtain accurate and reliable measurements of the machine on a periodic basis.
By comparing the measurement data with the acceptable values established by the standard, an accurate picture of the health of the machine in question has been obtained. ISO 10816-3 provides clear limits and criteria for determining whether vibrations are within safe ranges or indicate potential operating problems.
After ruling out any signs of bearing failure and finding no obvious failure pattern, an intriguing hypothesis is put forward: random impacts affecting the drive shaft could be the result of abrupt changes in the rotational speed of the driven pulley. This is because the die sometimes exhibits significant resistance to rotation due to momentary blockage of the processed material.
Vibring is a Spain-based company and an authorized distributor of Erbessd Instruments. Specializing in the development of innovative solutions utilizing advanced technology for diagnosing and monitoring the condition of industrial machinery, Vibring achieves this through non-invasive monitoring and analysis of mechanical and electrical variables.
The primary application of these solutions lies in the realm of predictive maintenance, involving the analysis of vibrations and electrical variables. The company boasts specialists certified to ISO standards and possesses extensive experience in machinery diagnostics, serving leading companies in sectors such as food, chemicals, mining, among others.
This article presents the vibration limits in fans as defined in the ISO standard, This article presents the vibration limits in fans as defined in the ISO standard, for example, This article presents the vibration limits in fans as defined in the ISO standard.
When it takes place vibration analysis in fans, in a vibration analyzer when performing predictive maintenance, common vibration analyzer This article presents the vibration limits in rotary-dynamic pumps as defined in the ISO series of standards..
The DMC is predictive maintenance expert in the fields of measurement and vibration analysis, ultrasound and thermography, It is accredited entity for certifying training. It is the Iberian representative of the Vibration Institute.
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A recently overhauled oil pump exhibits an abnormal vibration pattern after a short time in operation. What to do? This report discusses a case in which a deviation is observed during periodic vibration measurements. The issues are characterized by the increase in vibration values, thereby exceeding the limits set by ISO 10816. The installation in question is a steam turbine system, where the main oil pump is driven by a steam turbine. The measurements on this installation are analyzed through Condition Monitoring.