Re: Motor Winding Books Urdu.pdf
Roseanne Gennett
An electric motor is an electrical machine that converts electrical energy into mechanical energy. Most electric motors operate through the interaction between the motor's magnetic field and electric current in a wire winding to generate force in the form of torque applied on the motor's shaft. An electric generator is mechanically identical to an electric motor, but operates in reverse, converting mechanical energy into electrical energy.
In 1827, Hungarian physicist Ányos Jedlik started experimenting with electromagnetic coils. After Jedlik solved the technical problems of continuous rotation with the invention of the commutator, he called his early devices "electromagnetic self-rotors". Although they were used only for teaching, in 1828 Jedlik demonstrated the first device to contain the three main components of practical DC motors: the stator, rotor and commutator. The device employed no permanent magnets, as the magnetic fields of both the stationary and revolving components were produced solely by the currents flowing through their windings.[10][11][12][13][14][15][16]
Possible industrial development was envisioned by Nikola Tesla, who invented independently his induction motor in 1887 and obtained a patent in May 1888. In the same year, Tesla presented his paper A New System of Alternate Current Motors and Transformers to the AIEE that described three patented two-phase four-stator-pole motor types: one with a four-pole rotor forming a non-self-starting reluctance motor, another with a wound rotor forming a self-starting induction motor, and the third a true synchronous motor with separately excited DC supply to rotor winding. One of the patents Tesla filed in 1887, however, also described a shorted-winding-rotor induction motor. George Westinghouse, who had already acquired rights from Ferraris (US$1,000), promptly bought Tesla's patents (US$60,000 plus US$2.50 per sold hp, paid until 1897),[35] employed Tesla to develop his motors, and assigned C.F. Scott to help Tesla; however, Tesla left for other pursuits in 1889.[38][39][40][41] The constant speed AC induction motor was found not to be suitable for street cars,[34] but Westinghouse engineers successfully adapted it to power a mining operation in Telluride, Colorado in 1891.[42][43][44] Westinghouse achieved its first practical induction motor in 1892 and developed a line of polyphase 60 hertz induction motors in 1893, but these early Westinghouse motors were two-phase motors with wound rotors. B.G. Lamme later developed a rotating bar winding rotor.[38]
The General Electric Company began developing three-phase induction motors in 1891.[38] By 1896, General Electric and Westinghouse signed a cross-licensing agreement for the bar-winding-rotor design, later called the squirrel-cage rotor.[38] Induction motor improvements flowing from these inventions and innovations were such that a 100-horsepower induction motor currently has the same mounting dimensions as a 7.5-horsepower motor in 1897.[38]
The stator surrounds the rotor, and usually holds field magnets, which are either electromagnets (wire windings around a ferromagnetic iron core) or permanent magnets. These create a magnetic field that passes through the rotor armature, exerting force on the rotor windings. The stator core is made up of many thin metal sheets that are insulated from each other, called laminations. These laminations are made of electrical steel, which has a specified magnetic permeability, hysteresis, and saturation. Laminations reduce losses that would result from induced circulating eddy currents that would flow if a solid core were used. Mains powered AC motors typically immobilize the wires within the windings by impregnating them with varnish in a vacuum. This prevents the wires in the winding from vibrating against each other which would abrade the wire insulation and cause premature failures. Resin-packed motors, used in deep well submersible pumps, washing machines, and air conditioners, encapsulate the stator in plastic resin to prevent corrosion and/or reduce conducted noise.[52]
Electric machines come in salient- and nonsalient-pole configurations. In a salient-pole motor the rotor and stator ferromagnetic cores have projections called poles that face each other. Wire is wound around each pole below the pole face, which become north or south poles when current flows through the wire. In a nonsalient-pole (distributed field or round-rotor) motor, the ferromagnetic core is a smooth cylinder, with the windings distributed evenly in slots about the circumference. Supplying alternating current in the windings creates poles in the core that rotate continuously.[53] A shaded-pole motor has a winding around part of the pole that delays the phase of the magnetic field for that pole.
A commutator is a rotary electrical switch that supplies current to the rotor. It periodically reverses the flow of current in the rotor windings as the shaft rotates. It consists of a cylinder composed of multiple metal contact segments on the armature. Two or more electrical contacts called "brushes" made of a soft conductive material like carbon press against the commutator. The brushes make sliding contact with successive commutator segments as the rotator turns, supplying current to the rotor. The windings on the rotor are connected to the commutator segments. The commutator reverses the current direction in the rotor windings with each half turn (180), so the torque applied to the rotor is always in the same direction.[54] Without this reversal, the direction of torque on each rotor winding would reverse with each half turn, stopping the rotor. Commutated motors have been mostly replaced by brushless motors, permanent magnet motors, and induction motors.
A commutated DC motor has a set of rotating windings wound on an armature mounted on a rotating shaft. The shaft also carries the commutator. Thus, every brushed DC motor has AC flowing through its windings. Current flows through one or more pairs of brushes that touch the commutator; the brushes connect an external source of electric power to the rotating armature.
The rotating armature consists of one or more wire coils wound around a laminated, magnetically "soft" ferromagnetic core. Current from the brushes flows through the commutator and one winding of the armature, making it a temporary magnet (an electromagnet). The magnetic field produced interacts with a stationary magnetic field produced by either PMs or another winding (a field coil), as part of the motor frame. The force between the two magnetic fields rotates the shaft. The commutator switches power to the coils as the rotor turns, keeping the poles from ever fully aligning with the magnetic poles of the stator field, so that the rotor keeps turning as long as power is applied.
A permanent magnet (PM) motor does not have a field winding on the stator frame, relying instead on PMs to provide the magnetic field. Compensating windings in series with the armature may be used on large motors to improve commutation under load. This field is fixed and cannot be adjusted for speed control. PM fields (stators) are convenient in miniature motors to eliminate the power consumption of the field winding. Most larger DC motors are of the "dynamo" type, which have stator windings. Historically, PMs could not be made to retain high flux if they were disassembled; field windings were more practical to obtain the needed flux. However, large PMs are costly, as well as dangerous and difficult to assemble; this favors wound fields for large machines.
The BLDC motor's characteristic trapezoidal counter-electromotive force (CEMF) waveform is derived partly from the stator windings being evenly distributed, and partly from the placement of the rotor's permanent magnets. Also known as electronically commutated DC or inside-out DC motors, the stator windings of trapezoidal BLDC motors can be single-phase, two-phase or three-phase and use Hall effect sensors mounted on their windings for rotor position sensing and low cost closed-loop commutator control.
The switched reluctance motor (SRM) has no brushes or permanent magnets, and the rotor has no electric currents. Torque comes from a slight misalignment of poles on the rotor with poles on the stator. The rotor aligns itself with the magnetic field of the stator, while the stator field windings are sequentially energized to rotate the stator field.
An advantage is that AC power may be used on motors that specifically have high starting torque and compact design if high running speeds are used. By contrast, maintenance is higher and lifetimes are shortened. Such motors are used in devices that are not heavily used, and have high starting-torque demands. Multiple taps on the field coil provide (imprecise) stepped speed control. Household blenders that advertise many speeds typically combine a field coil with several taps and a diode that can be inserted in series with the motor (causing the motor to run on half-wave rectified AC). Universal motors also lend themselves to electronic speed control and, as such, are a choice for devices such as domestic washing machines. The motor can agitate the drum (both forwards and in reverse) by switching the field winding with respect to the armature.
Induction motors may be divided into Squirrel Cage Induction Motors (SCIM) and Wound Rotor Induction Motors (WRIM). SCIMs have a heavy winding made up of solid bars, usually aluminum or copper, electrically connected by rings at the ends of the rotor. The bars and rings as a whole are much like an animal's rotating exercise cage.
Currents induced into this winding provide the rotor magnetic field. The shape of the rotor bars determines the speed-torque characteristics. At low speeds, the current induced in the squirrel cage is nearly at line frequency and tends to stay in the outer parts of the cage. As the motor accelerates, the slip frequency becomes lower, and more current reaches the interior. By shaping the bars to change the resistance of the winding portions in the interior and outer parts of the cage, a variable resistance is effectively inserted in the rotor circuit. However, most such motors employ uniform bars.
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