>> On 1/9/2014 3:20 PM, Stormin Mormon wrote:
>>
>>> My mechanic doesn't think it's fuel pump. When it
>>> starts, it runs with pretty much full power. He
>>> thinks when they go bad, the engine doesn't rev
>>> properly.
--- Fuel System Problems ----
Fuel pump - Test, connect up gauge and watch it when you turn on the
key, Gauge HAS to hit 55psi minimum, higher (up to 65 psi is better).
Now start the engine, fuel pressure should stay the same, SNAP the
throttle, Pressure should show a momentary change due the the change in
vacuum.
It may not be the PUMP itself. BUT the check valve that stops the fuel
from draining back is part of the pump, it's on the outlet side of the
pump and is designed to
A - hold pressure in the system so the vehicle starts when hot (the
pressure in the system helps prevent vapor lock in the injection system)
B - works with the regulator in the engine to control fuel pressure.
Common symptoms of failure - long crank times, poor starting.
It could be the pressure regulator, that is inside the intake on the
injector unit itself. It maintains fuel pressure (55psi MIN. required
for the system to operate properly) in the system and uses vacuum inside
the intake to control the pressure and volume to the CPI unit based on
engine load.
Common symptoms of failure - long crank times, poor starting, lower fuel
mileage, smell of gas from the intake.
It could be a problem with the "fuel nut assembly" (AKA the fuel lines
just inside the intake on the left side of the engine) they are known
for cracking from heat/vibration.
Common symptoms of failure - long crank times, poor starting, lower fuel
mileage, smell of gas from the intake.
All of the above are KNOWN issues with the fuel system on the 4.3
All can be tested with 2 pairs of vice grips and a fuel pressure gauge.
Connect gauge, turn key on, watch gauge. Fuel pressure should jump up
almost instantly to 55-65 psi and stay there. (This is because the
initial key on triggers the ECM to turn the fuel pump on for 3 - 4
seconds. This is to prime the rail because minor leakage in the system
components is normal and the pressure may only be 30-40 psi. after
setting overnight.)
If the gauge jumps up fast and stays there with LESS than a 10psi drop
over 5 minutes the above parts are OK and the problem is elsewhere.
More likely is the pressure will drop very fast, that signals a leak in
the system.
So you take the vice grips and go under the vehicle. (The next steps
depend on which fuel lines you have, The earlier trucks had metal tanks
and rubber flex lines, later trucks have plastic flex lines and the last
ones have plastic tanks and plastic flex lines)
There will be three lines, One is pressurized fuel to the engine, one is
fuel return to the tank and the last is a vacuum line (works with the
EVAP system).
Look them over for ANY leakage. (especially right at the kick-up in the
frame right in front of the rear wheel on the drivers side. The fuel
lines and rear brake line are there and it collects a LOT of crap and
rots the lines.)
You need the pressurized line first.
Have a helper turn the key on, as soon as the pressure builds clamp off
the pressure line. Watch the gauge. IF the gauge stays where it was when
you clamped the line,(with no more than a 10psi drop in 5 minutes) the
leak is the valve in the pump. (Usually requires pump module replacement
as nobody makes a replacement valve, the original is molded in the top
of the module. Sometimes it is rust/dirt blocking it open and you can
clean it.)
Still leaking down - Release clamp, turn key on again, when pressure
builds clamp off both the pressure and return lines. Watch the gauge.
Pressure holds with NO drop - Pressure regulator is failing internally
and leaking fuel back to the tank. Replace pressure regulator. (inside
the intake manifold)
Pressure still drops (even a small amount of drop is bad)- Either the
pressure regulator, spider unit or the lines are leaking inside the
intake. All require the intake to be opened to replace the parts. IF you
are going in there plan to replace the FPR and the lines at a minimum.
They may be OK now but they WILL fail. The new replacements are better
parts.
http://www.lindertech.com/reconinj.htm - Has very good prices and top
notch parts.
I usually opt for the upgrade to the "mini-injector" unit from the stock
CPI unit, it's a direct bolt in (in most cases, call them and they will
make sure) and greatly improves the system.
The above is based on multiple repairs to these systems by myself, and a
LOT of discussions with other techs and mechanics about this system and
improvements that are possible. (It applies to ALL of the CPI equipped
GM engines both V6 and V8)
--
Steve W.