You could use crazy glue which is what the manufacturers use. The
problem with simply gluing it on is that the string tends to break off
due to the flexing where it comes out of the faceplate.
When I install a pull string, I drill a hole through the faceplate and
shell. Then I attach the string to the shell. The reason I do this is to
place all the stress on the shell instead of the faceplate. The point
where the faceplate is joined to the shell can be weak sometimes so
gluing the string to the shell removes the possibility of pulling off
the faceplate. Not gluing the string to the faceplate and allowing the
string to slide in the hole also relieves some of the stress where the
string enters the plate and the string lasts longer.
In your case, you pretty much have no choice but to glue on a string to
the faceplate. I would use just a little glue at the tip of the string.
Good luck! :-)
Hi Tana,
I operate an independent hearing aid repair lab. LILLIELECTRONICS.COM
Replacing the pull cord on an in the ear
hearing aid is not too difficult, but it helps to have some smaller
tools to work with.
I use
20lb test fishing line
a small bead
a straight razor blade
a #75 drill bit
Small tweezers
Step 1
with the razor cut off the old pull chord flush with the faceplate
Step 2
drill a hole through or as close to the old pull cord as possible.
You want the hole to go completely through the faceplate and into the
inside of the case. Be careful not to drill into any of the
components inside the case, or damage any wiring. I use a microscope
for this step.
Step 3
Thread the fishing line through the hole and pull back out through the
battery door with the tweezers.
Step 4
Melt the end of the line that is protruding from the battery door so
that it can not be pulled back out of the drilled hole.
Then pull the line back through the battery door until the melted end
is stopped on the inside of the faceplate.
Step 5
Dip a large needle in super glue and dab a small amount where the line
is coming out of the faceplate to keep the line from sliding into the
case.
Step 6
Cut to desired length and thread small bead onto end of the line.
Again using large needle fix the bead onto the end of the line with
super glue.
If this is a bit much I would be happy to help you with this or any
other problems you have with your hearing aids.
Find me at LILLIELECTRONICS.COM
Sincerley,
Randy
When I read your post I was puzzled at a manufacturer attaching a pull
cord with glue rather than a positive connection to the casing. The
two others who responded described how they created such a connection
for clients by drilling. This, to me, confirms that your problem is
bad design - shockingly bad.
Could you help other members of the group by indicating the brand of
these hearing aids?
What's your definition of a "positive connection to the casing?" My
method is pretty robust - I've never had one fail on that end and I've
done thousands.
Your solution provides a positive link in that the strain is taken
fully by the hardware rather than by a thin coating of glue. Another
example of a positive link would be a ring molded into the casing.
When I read the original post it seemed to me that a permanent fix
would require drilling to provide a secure anchor for the knotted
pull. But I doubled this would be feasible. I was pleased to learn
that two dispensers had, in fact, developed fixes using this approach.
But obviously it would be better if the manufacturers had provided an
anchor rather than subjecting users to inconvenience and leaving it to
dispensers to correct bad design.
So, on behalf of the group, I am asking for the names of these
manufacturers so that people can be wary (and, hopefully, cause the
makers to improve their design). I expect to find that the aids in
question are not from the well-know makers, rather cheap, even
unbranded aids. But I may be in for a surprise.