Google Groups no longer supports new Usenet posts or subscriptions. Historical content remains viewable.
Dismiss

Do we have a good DIY water solar collector

0 views
Skip to first unread message

amdx

unread,
Sep 25, 2008, 4:08:32 PM9/25/08
to
Has anyone designed an inexpensive DIY water type solar collector?
If you have any URLs, please post.
Thanks, Mike


amdx

unread,
Sep 27, 2008, 7:17:21 AM9/27/08
to

"amdx" <am...@knology.net> wrote in message
news:68808$48dbefc0$4501396f$13...@KNOLOGY.NET...

> Has anyone designed an inexpensive DIY water type solar collector?
> If you have any URLs, please post.
> Thanks, Mike
>
It's been 39 hours since I posted and I haven't seen a response or a new
post to alt.solar.thermal, did I break it :-)
Mike, in search of the inexpensive
solar collector.


SteveC

unread,
Sep 27, 2008, 8:33:36 AM9/27/08
to
YOU BROKE IT~~~~!!! LOL
I'm looking to make a cheap solar water pool heater. I've got an idea, but
putting it to practical is another thing!!

steve

"amdx" <am...@knology.net> wrote in message

news:544aa$48de1130$18d6b40c$17...@KNOLOGY.NET...

amdx

unread,
Sep 27, 2008, 1:05:49 PM9/27/08
to

"SteveC" <stevec...@gmail.com> wrote in message
news:48de1b2d$0$5493$9a56...@news.aliant.net...

> YOU BROKE IT~~~~!!! LOL
> I'm looking to make a cheap solar water pool heater. I've got an idea,
> but putting it to practical is another thing!!
>
> steve
>

Hi Steve,
There's been some discussion about coroplast ( corrugated plastic as used
for signs) I like the price, but
durability and sealing the edges is a problem. I was in Home Depot yesterday
and noticed a sign display,
It was heavy duty black corugated plastic but thicker, maybe 5/16" to 3/8".
I'm going to try to find the source and
get a sample or picture.
Here are a few companies that make corrugated plastic.

http://www.northamericancontainer.com/North_American_Container/Corrugated_Plastic.html
http://www.diversi-plast.com/diversiplast/DivPlast.nsf/8%20Plastic%20Styles?OpenPage#cs
http://www.melmat.com/DesktopDefault.aspx?tabindex=8&tabid=72
http://www.nelsonplastic.com/6501.html
http://www.acrilex.com/
http://www.primexplastics.com/products/corx.htm
http://www.millsind.com/products.htm

If someone in these companies saw a product oppurtunity they could build
the material to last longer and
also have the equipment to put headers on that would not leak.
I seems to me if they could make it last 10 years, they could market it,
for DIYers and manufacturers.

Mike

David Williams

unread,
Sep 27, 2008, 3:39:58 PM9/27/08
to
-> > Has anyone designed an inexpensive DIY water type solar collector?
-> > If you have any URLs, please post.
-> > Thanks, Mike
-> >
-> It's been 39 hours since I posted and I haven't seen a response or a new
-> post to alt.solar.thermal, did I break it :-)
-> Mike, in search of the inexpensive
-> solar collector.

I have seen a couple of posts dated yesterday, Sep 26, i.e. after yours
of Sep 25. I guess they haven't reached you.

However, neither of them was a reply to your question.

dow

amdx

unread,
Sep 27, 2008, 4:49:10 PM9/27/08
to

"David Williams" <david.w...@bayman.org> wrote in message
news:1222544398.9...@bayman.org...

>-> > Has anyone designed an inexpensive DIY water type solar collector?
> -> > If you have any URLs, please post.
> -> > Thanks, Mike
> -> >
> -> It's been 39 hours since I posted and I haven't seen a response or a
> new
> -> post to alt.solar.thermal, did I break it :-)
> -> Mike, in search of the
> inexpensive
> -> solar collector.
>
> I have seen a couple of posts dated yesterday, Sep 26, i.e. after yours
> of Sep 25. I guess they haven't reached you.
>

Were they new posts or responses to other posts?
Mike


ga...@builditsolar.com

unread,
Sep 27, 2008, 10:35:25 PM9/27/08
to
Hi Mike,

Here are two collector designs that I have been working on:

This one uses copper risers with aluminum heat absorbing fins:
http://www.builditsolar.com/Experimental/CopperAlumCollector/CopperAlumCol.htm

This one use PEX-AL-PEX tubing to convey the heat transfer fluid, and
aluminum heat absorbing fins:
http://www.builditsolar.com/Experimental/PEXCollector/PEXCollector.htm

I think they are both pretty easy to build, but you can take a look at
the how-to's and see what you think.
The first first comes in at $6/sqft, and the 2nd at $4/sqft -- using
all new, high quality materials.
Most people will be able to find all the materials locally.
The saving is around $700 per collector when you include the cost of
truck freight on commercial collectors.

The links include some very detailed how-to's.

By my testing, the first comes in at 96% of the heat output of the
traditional copper fins soldered or welded to copper risers, and the
2nd comes in at 84%. The tests are here:
http://www.builditsolar.com/Experimental/PEXCollector/SmallPanelTests.htm

This is a DIY domestic solar water heating system that can use either
of the two collectors above:
http://www.builditsolar.com/Experimental/PEXColDHW/Overview.htm

More DIY collector plans here:
http://www.builditsolar.com/Projects/WaterHeating/water_heating.htm
and,
http://www.builditsolar.com/Projects/SpaceHeating/Space_Heating.htm


Gary

David Williams

unread,
Sep 28, 2008, 12:33:04 AM9/28/08
to
-> > I have seen a couple of posts dated yesterday, Sep 26, i.e. after yours
-> > of Sep 25. I guess they haven't reached you.
-> >

-> Were they new posts or responses to other posts?
-> Mike

Responses. They were both about the subject "Preheating water by
running pipes through attic". There have been quite a few previous
messages in that thread.

dow

nicks...@ece.villanova.edu

unread,
Sep 28, 2008, 5:08:36 AM9/28/08
to
<ga...@builditsolar.com> wrote:

>Here are two collector designs that I have been working on...


>
>This one uses copper risers with aluminum heat absorbing fins:
>http://www.builditsolar.com/Experimental/CopperAlumCollector/CopperAlumCol.htm

Where's the solar pond heater? :-)

Nick

amdx

unread,
Sep 28, 2008, 4:29:21 PM9/28/08
to

<ga...@builditsolar.com> wrote in message
news:494d6bf0-b1ca-4c33...@j22g2000hsf.googlegroups.com...
Hi Mike,

Here are two collector designs that I have been working on:

This one uses copper risers with aluminum heat absorbing fins:
http://www.builditsolar.com/Experimental/CopperAlumCollector/CopperAlumCol.htm

This one use PEX-AL-PEX tubing to convey the heat transfer fluid, and
aluminum heat absorbing fins:
http://www.builditsolar.com/Experimental/PEXCollector/PEXCollector.htm

I think they are both pretty easy to build, but you can take a look at
the how-to's and see what you think.
The first first comes in at $6/sqft, and the 2nd at $4/sqft -- using
all new, high quality materials.
Most people will be able to find all the materials locally.
The saving is around $700 per collector when you include the cost of
truck freight on commercial collectors.

I see a lot about stagnation, I live in Florida, I think stagnation could
be a big problem
with the amount of sun here. I would think the copper version would be
safer.
Once I have hot water what else can I do with the heat?
What methods are used to avoid stagnation (collector overheating) problems?
Thanks, Mike


ga...@builditsolar.com

unread,
Sep 28, 2008, 5:40:19 PM9/28/08
to
On Sep 28, 2:29 pm, "amdx" <a...@knology.net> wrote:
> <g...@builditsolar.com> wrote in message

>
> news:494d6bf0-b1ca-4c33...@j22g2000hsf.googlegroups.com...
> Hi Mike,
>
> Here are two collector designs that I have been working on:
>
> This one uses copper risers with aluminum heat absorbing fins:http://www.builditsolar.com/Experimental/CopperAlumCollector/CopperAl...

>
> This one use PEX-AL-PEX tubing to convey the heat transfer fluid, and
> aluminum heat absorbing fins:http://www.builditsolar.com/Experimental/PEXCollector/PEXCollector.htm
>
> I think they are both pretty easy to build, but you can take a look at
> the how-to's and see what you think.
> The first first comes in at $6/sqft, and the 2nd at $4/sqft -- using
> all new, high quality materials.
> Most people will be able to find all the materials locally.
> The saving is around  $700 per collector when you include the cost of
> truck freight on commercial collectors.
>
>  I see a lot about stagnation, I live in Florida, I think stagnation could
> be a big problem
> with the amount of sun here. I would think the copper version would be
> safer.
> Once I have hot water what else can I do with the heat?
>  What methods are used to avoid stagnation (collector overheating) problems?
>                              Thanks, Mike

Hi Mike,
The collector with the copper risers and aluminum fins would for sure
be the safest choice from a stagnation point of view.
I think that all around its probably the better choice for most
people. I looked into the PEX collector because there was a lot of
interest in making use of PEX in a collector. With careful attention
to a good thermal bond between the PEX and the aluminum fin, it works
surprisingly well, but, I think, for most people its worth a little
extra to use the limited amount of copper and gain both performance
and more stagnation temperature resistance.

In Florida, solar heating domestic water is kind of a no-brainer.
I guess that depending on your location in Florida, winter space
heating is also an option.
Hot tub heating?

More applications here:
http://www.rushforthsolar.com/
and
http://www.builditsolar.com/Projects/PoolHeating/pool_heating.htm
and
http://www.builditsolar.com/Projects/SpaceHeating/Space_Heating.htm

Gary

0 new messages