I repaired a 3 HP(?) B&S horizontal crank motor that had a
cracking motor mount flange, which was leaking oil. It was an
alloy motor mounted on a Wacker compactor. Man did that
thing vibrate. The part that the motor mounted to was very
rigid. It wasn't perfectly flat, which caused a strain around
the flange. I stripped the motor down to the bare block. All
the parts inside were perfect. I put all the parts in zip-lock
bags to store. I cleaned the crack comprehensively inside and
out. I took the block to a specialist welding company that
did aluminium welding. They welded the crack inside and out.
They did a nice job for a reasonable price. Using plastic brushes,
I scrubbed the block out in a pail of hot soapy water, flushed the
block with a water hose, air dried it with compressed air, and then
WD-40ed the machined surfaces. I put the bare block on the
mounting surface of the Wacker. It didn't sit flat. I could rock it
back and forth slightly. I measured a couple thou or so gap
around the flange that had been cracking. I went out and bought
some brass shimming sheets and fitted a shim underneath the
motor to remove the rock. I reassembled the motor, mounted it
on the Wacker with the brass shim, it ran as good as new. It never
re-cracked. It was a good little motor that worked very hard
as a rental tool.