You need a scanner.
>After clearing codes and reliable running the federal test procedure (aka
>the "Drive Cycle"), I can set all registers but I'm getting the dreaded
>P0420 Bank 1 (cylinders 123) catalytic inefficiency OBDII code on a 15 year
>old dual-cat vehicle.
FIRST you need to look at the value coming out of the upstream oxygen
sensor. Is it within range? If so, the system is running locked and
the mixture is good.
If not, then deal with the engine running issue that is the real problem.
If the value coming out of the downstream sensor is totally out of range
or the pointer moves very slowly as the car warms up, then the downstream
sensor is likely bad.
If the value coming out of the downstream senor pretty much tracks the
value coming out of the upstream sensor, then the catalytic converter is
bad. You can gun the engine and watch the two graphs move and they are
almost exactly the same (because the converter is doing nothing and so
the composition of the input and output ARE almost exactly the same).
>Do you have experience troubleshooting a P0420 cat inefficiency code?
>a. Most likely, from what I've read, it's the cat
>b. Sometimes, from what I've read, you can clean it
>c. Most people, willy nilly, replace the downstream lambda sensor
Do actual diagnosis, find the problem and fix it.
If it is the converter, sometimes cleaning it will solve the problem, and
sometimes it won't. If you have more time than money and the vehicle has
the original converter it's worth trying.
Usually cleaning helps when the converter is gunked up with tar from a
previous running problem, but it won't help if the converter is just worn
out.
>Both downstream oxygen sensors are original, as is everything else other
>than the upstream O2 sensor, both of which were replaced recently to allow
>the I/M readiness monitors to be set (it worked for that purpose).
>
>The original problem "may" have been the CCV, which was broken in half, but
>that original condition has been repaired.
This may have gunked up the converter. If that is the case, a lot of highway
driving may clean it out, or cleaning it by hand may help. But the scanner
will tell you for sure when you look at the value coming out of the upstream
sensor and see if it's in range.
>From what I've read, the P0420 resolution & debugging tools include:
>1. Buy an OBDII tool that can show the downstream sensor voltage barely
>fluctuating while the upstream sensor fluctuates at warm speeds.
>2. Switch the two secondary lambda sensors & run the test above again.
That's not a bad plan, but before doing that you should check the upstream
sensors. This is a good way to isolate whether it's a sensor issue or a
converter issue, but if there is an underlying problem you'll know.
>3. Buy a five hundred degree F infrared temperature sensor that can show
>the delta between the cat input & output.
This is a lot more work than just using the scanner and looking at the
sensor values, and again it doesn't tell you if your exhaust is clean or
not.
>4. Use a mallet to hear for flaked off components making noise inside the
>cat.
>5. Buy a $25 gallon of liquid lacquer thinner (mostly acetone) and pour it
>into ten gallons of gas (Scotty Kilmer <
https://youtu.be/5icTmYItwiE>).
>6. Use laundry detergent and soak the cat (Scotty Kilmer - see above URL).
>7. Buy sodium hydroxide (2:1 by weight) and soak the cat (Eric the Car Guy
>-
https://www.youtube.com/watch?v=6qSMgj5_djE>)
>8. Hail Mary play and replace the secondary oxygen sensor.
>9. Hack methods include adding $5 spark plug spacers (dunno if it works).
>10. ??? any advice what tools I need to properly diagnose & repair ???
These mostly look silly. Cleaning the converter may be a good plan, if
it's a problem that was caused by earlier running too rich. But first make
sure it's not still running too rich and that the upstream sensors are good.
>Note: The cat appears to be bolted on. It's a 2003 BMW 525i, where
>*something* is different in NY or CA since most places won't ship to these
>two states but will ship to the other 48 states. Why?
>
>What tools do I need?
The cheap aftermarket converters will not make you happy. If it's bad, get an
OEM one from Bavarian Motorsport. You will need kroil, an acetylene torch,
an asbestos mat to put behind it while you heat up the bolts, break-free,
a breaker bar and a large vocabulary of curse words.
You MAY find it's easier to drop the whole exhaust system and take it apart
outside of the car, if you're working in a driveway.
--scott
--
"C'est un Nagra. C'est suisse, et tres, tres precis."