Thick items like that are fairly simple to heat treat. They aren't swords.
They don't need to hold and edge or have a high quality heat treat. After
forging, just heat up the end you modified to just above magnetic and
quench in oil. You seldom even need to temper it because the mass of the
bar is so great that it won't be able to cool fast enough to become
brittle. The exception of course is on the sharp edge at the end. After
quenching, hit it against the anvil of something hard to see if it's
brittle enough to break (with safety glasses on of course). If its not,
you are good to do. If it breaks, forge it to a new point, heat treat
again, and then temper the end with a torch. I've done on this on multiple
crow bars.
If the defect is so small that you can fix it by a little grinding instead
of forging, then you should just grind it instead of wasting your time
forging and heat treating.
The heat treating from the factory will probably be better than such an
odd-hock approach like above will do, but crow bars get most their strength
from their thickness, not from heat treating. Swords are a totally
different story. when you want to make a 1/4" thick sword and make it
strong enough to act like a crow bar, while at the same time not being so
brittle it will crack on you when you bend it, the heating treating has to
be very precise.
Crow bars are just big thick pieces of steel that are strong because they
are big thick pieces of steel, not because they were carefully heat
treated. The heat treating is not that at all crucial unless you intend to
push the thing way past it's intended design limits.
And if you are a blacksmith, then you need not worry about bending it,
because if you do, you just heat it up, hammer it straight, and quench it
again. :)
--
Curt Welch
http://CurtWelch.Com/
cu...@kcwc.com http://NewsReader.Com/