Intel garbage just keeps coming
RAnder3127
By Joe Wilcox
Staff Writer, CNET News.com
March 17, 2000, 11:50 a.m. PT
URL: http://news.cnet.com/category/0-1006-200-1575507.html
update Intel has another hot problem: Some notebooks are dying because of
faulty processor packaging.
The flaw, which first appeared in Toshiba Satellite 4100 models, affects
certain notebooks containing 400-MHz Pentium II and Celeron processors. Toshiba
Tectra 8000 notebooks also could be affected. The problem, however, may not be
confined to Toshiba.
Intel was saddled with a number of product glitches in 1999, including an
embarrassing bug that delayed the release of PCs containing Rambus memory.
The Toshiba flaw technically exists in the processor's mobile module--in this
case, the MMC-1 module, a motherboard-like card that contains the processor and
some ancillary chips. Simply put, the module is letting too much of the heat
generated by the processor escape into the notebook environment. The excess
heat prompts the notebook to shut down until repaired. Several hundred
incidents already have been reported to Toshiba.
Intel spokesperson Howard High confirmed the flaw's existence but emphasized
the flaw is not with the microprocessor but with the module circuitry.
"We're working with our customers, and fortunately it affects less than 1
percent of the total mobile Pentium II and Celeron shipments," High said.
Intel introduced the flaw on Dec. 4 during a routine revision of the 400-MHz
mobile processors. The chip giant typically modifies processors and
occasionally other parts without necessarily notifying PC manufacturers.
"Intel made a component change on the daughter card, and that component change
wasn't good," said Steven Andler, Toshiba's vice president of portable
marketing. "So there was a period of time in Intel's production where they made
daughter cards with the potential to die."
Andler emphasized Toshiba takes quality control seriously and that in initial
testing, its notebooks performed as expected. Then several weeks ago, Toshiba
unexpectedly started seeing a higher-than-typical instance of notebook
failures.
"We've been working with Intel to resolve this situation, but you have to
understand this is an Intel problem that affects our notebooks," Andler said.
Intel mobile chips are notorious for producing excess heat, one of many reasons
notebooks lag behind desktops in clock speed. Because PC makers each take a
different tack in notebook design, particularly in how they dissipate processor
heat, it is possible the problem would manifest in one model containing the
faulty module but not another.
"There is a thing called a design marginality, which means if you take the
particular processor and you put it under certain conditions, and also if you
have certain things going on in your system, you can come up with a problem,"
High said. "In this case, the computer no longer boots."
While Toshiba is the only PC manufacturer reporting the problem, sources close
to Intel acknowledge other notebook makers have received faulty modules. A
number of notebook makers have adopted Intel's processor modules because it
cuts down on the amount of original design that a manufacturer has to do on its
own. Still, because the flaw manifests itself under certain conditions, it is
difficult to say where it might occur.
"Because there are four or five different (revisions) of the module and there
are two different versions of the module, it's hard to know who is using which
modules and in which products," Andler said.
"We are not affected by this issue," said a Gateway representative. "We weren't
shipping those processors at that time."
Strangely, Intel warned PC manufacturers the problem could occur in modules
released after Sept. 1, even though the chip revision that causes it did not
occur until December.
"We're trying to figure out what that means," said a Toshiba representative.
"We can't seem to see the logic here."
There would appear to be no consistency with the problem either, at least from
Toshiba's perspective. Some affected notebooks won't turn on, others shut down
immediately. In some cases, it takes as long as 60 days for problems to
surface.
Although the problems vary, the cause is always the same: overheating. When the
defective modules overheat, they trip a switch that shuts down the computer
unexpectedly, which can delete corrupt data. Overheating can damage other
components as well, including the processor.
"It's not a thing that resets itself," High said of the module's reaction to
overheating. "Once it kicks over, it doesn't start again."
While Toshiba would not disclose how many notebooks could be affected, when
pressed, Andler acknowledged several hundred failures have been reported. The
company said customers would receive replacement modules at no charge. The fix,
which Intel pays for, takes about an hour for most notebooks, Andler said.
The problem likely slipped by because most manufacturers generally don’t
worry about revisions unless Intel tells them there is a need to.
“Usually you don’t see heat issues until you speed up the processor,”
said International Data Corp. analyst Katrina Dahlquist. “I’m sure Intel
does their own internal testing, but they might not warn companies about a
revision unless the (processor and module) no longer met original
specifications...Intel might conclude it’s just a simple component change and
everything is exactly the same.”
“All the notebooks deal with thermals in different ways, and some do a better
job than others,” she added.
March has not been a good month for notebooks. Both Dell and Apple reported
flaws with the sleep function on certain notebook models. In both cases, data
was being corrupted when notebooks were emerging from the sleep state.
JonnyCabŽ
KP2 KP2
> <Scooby-Doo snicker>
toshiba sux