On Fri, 09 Nov 2012 14:22:14 -0800, Oren wrote:
>> This garden Wilkins Zurn water check valve is leaking:
>> SMALL:
http://www2.picturepush.com/photo/a/11343535/640/11343535.jpg
>> LARGE:
http://www2.picturepush.com/photo/a/11343535/img/11343535.jpg
>
> What do you find when you clean the valve? (sand, small pebbles,
> some other debris)
UPDATE:
Thanks for all your help & advice!
My backflow preventer is now repaired & no longer leaking water.
A 15-step pictorial DIY is attached below.
SUMMARY:
I found all the parts inside the three valves in excellent condition
as you had suggested it would be - but I replaced them all anyway.
The key problem I saw was the #2 check valve was stuck in place
due to light-green corrosion inside the brass cap cavity.
Also there was light-green corrosion in all cavities, which I
painstakingly wire brushed out - as that was the key issue.
On a scale of 1 to 10, this is an easy 1. No surprises. No special
tools. It took me about three hours - one hour for the #1 check
valve on the top inlet, another hour for the #2 check valve on the
bottom outlet, and another hour for the relief valve on the inlet.
It should take you about a half hour in total - maybe 45 minutes,
depending on how well you wish to clean out the green corrosion.
I took my sweet time.
Below is a quick DIY with photographs for the $755 1-inch ID
Zurn Wilkins 975XL Reduced Pressure Principle Backflow Preventer
(
http://www.zurn.com/Pages/ProductDetails.aspx?NodeKey=377206)
after detailing the 11-piece Wilkins Water Works RK34-975XL $43.20
repair kit
(855-663-9876) and assembly instructions.
STEP 0 of 3: Shut inlet & outlet valves & open #2,#3, test ports
STEP 1 of 3: Repair #1 check valve on top inlet
STEP 2 of 3: Repair #2 check valve on bottom outlet
STEP 3 of 3: Repair relieve valve on side inlet
Here is a step-by-step DIY in 15 annotated photographs:
http://www2.picturepush.com/photo/a/11462795/img/11462795.jpg
http://www3.picturepush.com/photo/a/11462796/img/11462796.jpg
http://www4.picturepush.com/photo/a/11462797/img/11462797.jpg
http://www1.picturepush.com/photo/a/11462799/img/11462799.jpg
http://www2.picturepush.com/photo/a/11462800/img/11462800.jpg
http://www3.picturepush.com/photo/a/11462801/img/11462801.jpg
http://www4.picturepush.com/photo/a/11462802/img/11462802.jpg
http://www5.picturepush.com/photo/a/11462803/img/11462803.jpg
http://www1.picturepush.com/photo/a/11462804/img/11462804.jpg
http://www2.picturepush.com/photo/a/11462805/img/11462805.jpg
http://www4.picturepush.com/photo/a/11462807/img/11462807.jpg
http://www5.picturepush.com/photo/a/11462808/img/11462808.jpg
http://www1.picturepush.com/photo/a/11462809/img/11462809.jpg
http://www2.picturepush.com/photo/a/11462810/img/11462810.jpg
http://www3.picturepush.com/photo/a/11462811/img/11462811.jpg
REFERENCES:
Wilkins Zurn 975XL Specification Sheet
http://content.zurn.com/web_documents/pdfs/installation/ISSM950.pdf
http://content.zurn.com/web_documents/pdfs/specsheets/BF-975XL(lg).pdf
Wilkins Zurn 975XL Maintenance Sheet
http://content.zurn.com/web_documents/pdfs/installation/ISSM950.pdf