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Re: The joys of leaking power steering fluid

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Desertphile

unread,
Oct 6, 2008, 11:26:28 PM10/6/08
to
I have sent for a power steering seal kit, and it appears I can
probably replace the seals myself--- and may the gods take pitty
on me: I have never done the job before.

Does anyone have advice on the subject they would be kind enough
to share? Or should I pay someone to do the job? Or should I buy a
new pump, as the easier alternative to trying to replace the seals
myself?

Fortunately I have a document that shows, sort of, how to replace
the seals.

If the job is successful perhaps I will make a YouTube video on
the subject. If the job is a miserable failure, I'll just slit my
wrists.

> For the past year I have been adding power steering fluid to my 1992
> Pickup due to a leak. Since I only drive 6 or 7 days out of the year,
> this has not been a major problem for me.... but it seems like I ought
> to fix the problem. I am hoping the problem is "merely" a hose that is
> bad.
>
> Are there any known problems I ought to know about concerning
> replacing hoses? I see that the repair manual calls for SST
> 09631-22020 which at the moment I have not researched---- is that tool
> actually necessary?
>
> Looking over the repair manual it appears that I ought to be able to
> fix the leak, but the hoses cost a hell of a lot of money--- around
> $98 for the set (if I'm going to change one, I may as well change
> both).
>
> I also see that the drive shaft's center support bearing is shot.....
> well, actually, it's worn right off (and now missing) and the drive
> shaft rattles around in the mounting bracket. I assume this is a bad
> thing.


--
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Jeff

unread,
Oct 7, 2008, 10:14:38 AM10/7/08
to
Write-ups are at:
http://members.cox.net/stacewilliams/ps-pump.htm
and
http://www.pirate4x4.com/forum/showthread.php?t=672453

Rebuild is the best strategy. Buying a new one, or paying someone to do
the work, is ill-advised for several reasons, with co$t being a major
factor.

It's not difficult. Take the pulley off first, in the truck, with the
belt keeping it from rotating. SST 09631-22020 consists of 2 "flare"
wrenches (14 and 17mm) used to tighten the pressure feed and return
tubes. Completely unnecessary. Normal mechanic/hand tools will suffice.
Make everything very clean.

Good Luck!

Desertphile

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Dec 1, 2008, 1:11:33 PM12/1/08
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Thank you. I have finally acquired a rebuild kit (I seldom leave
the ranch, so it's taken me months to get the darn thing). Now I
wish I had also bought new belts--- oh, well. In a few days I'll
attempt the rebuild if the weather is warm.

Desertphile

unread,
Mar 11, 2009, 10:41:48 AM3/11/09
to

The snow melted, the ice melted, and my pickup's icy coffin
sloughed away, leaving it open for me to work on it. The power
steering pump was easy to rebuild: the hardest part was removing
it--- that also took the most time. A pulley puller would have
been a help, but I "made do" with a very large screw driver, being
careful to not bend anything out of shape.

The rebuilt power steering pump is much quieter. I have not
checked to see if the leak is fixed: I don't want to know.

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