Basically you need to:
1. remove all the door panels, etc. Tape the glass to the frame in the
up position with as much duct tape as needed. Unbolt the white plastic
"sash" from the glass (2 bolts)
2. punch and drill the rivets for the regulator (tape) track with a 1/4"
drill (4 places)
3. drill the rivets holding motor to regulator with 3/16" drill(3
places) Be careful to note which holes were used so you know which holes
to use on new motor !!
4. unplug motor wire harness
Reverse above to install new motor.
If you do not have access to a heavy-duty 1/4" pop-rivet tool (I did),
Nuts and bolts might work if kept short, and of a locking (NyLoc ?) type
Have fun
So basically the entire tape drive track needs to be disconnected from
the door?
What is weird is that it looks like the back end of the rivets face
out. These aren't rivet heads with a dimple in them, which is what
I'm used to seeing. About a 1/8" piece of the rivet sticks out. I
guess this is what I have to punch (or hit with the head of a hammer?)
before drilling it out?
It's unfortunate they did not make this a little easier to do.
I had exactly the same symptoms re stalling. My 94
GMC Jimmy also did this a year ago, same driver's
door that gets most used (Same motor except
gear-type regulator)
You are correct about the large rivets. You need
to punch out the center pin ( large nail might
help if no punch) , then drill it. The 1/4" rivets
are different in that respect from the 3/16"
I believe the motors are made to bind up after 10
years or so to keep NAPA, Checker, etc in
business. I paid $54 for new, not reman, at
Carquest for mine.
--Reed
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