-If you have an external USB enclosure, you can put the old disk there and plug it into the DNS, where it will be assembled as a degraded RAID and mounted ready for use.
Then copy its contents to the new RAID. Copying is faster if you use the "Folders Browse" web page instead of copying using the network.
-If you don't have an external USB enclosure, you have to use one of the internal bays for the old disk, and for that you have to remove one of the new disks from the box.
You have to Fail and then Remove one of the new disks from the RAID, then eject and physically remove that drive from the DNS; insert the old disk in DNS where it will be assembled as a degraded RAID and mounted ready for use. Copy the data to the new RAID, then stop the old RAID, eject and physically remove its disk, re-insert the disk from the NEW RAID, add it to the array and wait for a RAID resync.
The second option in more detail:
You will be using the right bay for swapping disks and will not turn power down.
0-System->Utilities->Services->StopAll
1-Disk->Utilities->Eject right bay. This will turn the new RAID into degraded state, but usable
2-Physically remove the right disk without turning power down -- this is hot-plugging
3-With the power still on insert the good disk from the old RAID in the right bay. It should be assembled in degraded mode and ready for use
4-Setup->Folders to examine the contents and copy the data from the old to new RAID. This is going to take a while, possibly hours. Your session will probably expire, keep waiting until there is no disk led activity for a while (this is an issue of the Folders copy/move operation when the operation take a very long time to accomplish)
5-Disk->Utilities->Eject right bay
5-Physically remove the right disk and re-insert the new one
6-Go to the RAID page and "Component Operations", "Partition", select the new disk partition, then "Component Operations", "Operation", "Add". A lengthily resync will start, but you can start using the RAID
Partial example, device names will NOT be the same as yours:
-Status page:
Disk Section:
Bay
Dev.
right
sda...
left
sdb...
-RAID web page with the new, good RAID
md0 47.0 GB
raid1
sda2 sdb2
"md0" is my RAID device name, yours might be "md1"; "sda2" and "sdb2" are the RAID components, "sda" is generally the right disk while "sdb" is the left -- confirm in the status page the "Bay" and "Dev." names
-after Disk-Utilities->eject right, the RAID page shows
md0 47.0 GB
raid1
sdb2
"raid1" should be in red, meaning that the RAID is in degraded mode; notice also that "sda2" disappeared, the RAID now only has one component, "sdb2"
At step 6 you will have to re-add "sda2" to the RAID again. Hopefully at step 6 the right disk will be called again "sda", but check the Status page for its name, if it is called "sdd" then add "sdd2" instead of "sda2". Anyway only the available components to add will appear in the drop-down menu.
-After inserting the old disk a new RAID should appear, with a new name, "md1" e.g., also in red and also with only one component, perhaps
md1 57.0 GB raid1 sdc2
-At step 4 you will select /mnt/md1, hit the CopyContents button, select /mnt/md0 and hit the Paste button. Wait. And wait. And wait until the disk leds stop flashing.
You might want to read the RAID page online help.