If the drives are 3TB that means that you have used Alt-F to build the RAID, right? If the RAID was created under D-Link firmware, the procedure is different.
If the RAID was build under Alt-F:
A-Identify the failed RAID component and disk
A.1-go to Disk->RAID, to the " RAID Maintenance" section.
A.2-There, under "Components", you should see two disk partitions, e.g., sda2 and sdb2, one of them in red, the degraded RAID component (assuming that it is sdb2 from now on)
B-remove the failed component from the RAID
B-Under "Component Operations",
B.1-select under "Partitions" the component which is failed, sdb2 in the example;
B.2-then under "Operation" select "Remove"
The RAID should continue in the degraded state, but no component will be red.
A RAID component is a disk partition, and from the failed component name you can infer which disk needs to be replaced, just remove the number of the component name end and you will get the disk device name. E.g., if sdb2 is the failed component it means that it belongs to the sdb disk and the sdb disk needs to be replaced.
In the Status page, under the Disks section, you can see what is the box slot/bay associated with the disk, it can be the left or right slot.
C-remove the failed disk from the box
You can now:
C.1- either power off the box and remove the failed disk, or
C.2-or go to Disk->Utilities, hit the "Eject" button in the line corresponding to the failed disk,
C.2.1-after the confirmation popup, eject the disk without power-off, or
C.2.3-If you get any error popup, you have to power-off the box.
D-insert a new disk with identical or bigger capacity than the failed one
D-Now you need to plug-in a new disk to replace the failed disk.
After plugging the new disk, go to the Status and RAID pages and write down on a paper which disk is on which basy/slot, as disks might have changed names!
Assuming that the disks have not changed names, following with the example above sdb will be the new disk name and sda the old (good) disk name
The new disk can have the same of a bigger capacity than the failed disk, but *not* a smaller capacity.
If the new disk is of a greater capacity than the failed one, only part of the disk will be used to rebuild the RAID and you can later use the unused part to to create a "standard" filesystem and use it.
E-create on the new disk a partition of type RAID with the same capacity as the existing RAID
E- In any case, when both disk are plugged, go to Disk->Partitioner
E.1-in the "Select the disk you want to partition" section check the old good disk, sda in the example, and
E.2-under "Partition Table" select under "CopyTo" the new disk, sdb in the example. Read the popup message carefully, to be sure that you are not doing the wrong operation!!!
This will copy the partition table of the good old disk to the new disk and is a fast operation. After it finishes, if you select either the sda or sdb disk you should see a similar output in the lower section; if the new disk is of a greater capacity you will see some free space on the new disk (that you can later user).
E.3-You don't need the hit the Partition button.
The disks now have a similar partition table and, most important, the new disk has a RAID partition of the same capacity and type as the RAID partition of the old disk. This is the key factor and is all that is needed to rebuild the degraded RAID array.
It can be accomplished on several ways, the other being filling-in for the new disk, in the lower section of the Disk Partitioner, identical information as the old disk and hitting the Partition button. But using the copyTo option is simpler.
F-add that new RAID partition as a new RAID component
F- You can now go to Disk->RAID and
F.1-under "Component Operations", under "Partition" select the new partition, sdb2 in the example,
F.2-then under "Operation" select "add".
The rebuild should start immediately and should take some 15 hours to accomplish, you can watch the evolution in the Status page.
You can start using the RAID immediately. As a matter of fact, if you opted for ejecting the bad disk with power applied, the RAID was always available for use, and that's is what RAID means, 24/7 *availability*, *not* backup.
Please read this twice, understanding everything that is being done, and if any information does not seems to fit, please ask.
This can be one of the sections of the missing "Rebuilding a degraded RAID1 array", so help us reading-proof it and making suggestions on how to improve it
As the procedure is complex and requires manual intervention, there is no safe automatic way of doing it, although I have thinked on it for several times.
Hoping that there are no errors,
Joao