Hi Tom
Glad you found the pages helpful.
On the extension calculator, could you give my the full set of inputs
you used so I can see what is happening.
In general, an increase of 0.01" in jig height should require an
increase of about 0.02" in extension with a sharpening angle of 29
degrees. Since 1/32 is about .03" you should expect an increase of 1/32
every couple of 0.01" change in height. Because it rounds to 32, the
jumps can be irregular.
The calculator shows the actual angle to 0.1 degrees.
As you say, an angle around 29 is usually fine. A small error in setting
the extension does not matter a lot - you should hone to a good edge
anyway. Small variation from one honing to the next will not matter
much. You might have to hone a few seconds longer.
In looking again at the extension calculator and at the analysis I did
to get the formulae, there appears to be an error in the calculator. It
may be that when I changed the calculator to handle slanted jigs I made
a mistake.
I will spend some time on it tomorrow and make sure it is correct.
On the abrasives, aside from cutting quickly and having PSA backing, the
3M are readily available from a couple of online merchants. I have
tried to get other abrasives of equal quality and have had a lot of
trouble finding a source that will sell the quantities that sharpeners
need - no, 50 sheet packs will not be ok. I continue to look for other
good abrasives.
Brent
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Victoria, B.C., Canada