Power Plant Engineering Notes
Yvone Samiento
You may not ever think about what goes on behind-the-scenes when you walk into a nice warm building or hot water comes out of the faucet, but for a dedicated crew of around-the-clock engineers at the power plant, keeping campus comfortable is their highest priority.
The campus power plant is responsible for producing steam, emergency electrical power, chilled water and compressed air for all campus buildings, including the Medical Center and Health Sciences building. A crew of 14 works in rotating shifts 24/7/365 to keep the Power Plant up and running day and night, including over holidays and during suspended operations.
The team has four shifts: a day shift, working from 7 a.m. to 3 p.m.; a swing shift, working from 3 to 11 p.m.; an overnight shift, working from 11 p.m. to 7 a.m.; and a relief shift that covers a day shift, two swing shifts and two overnight shifts, providing those crews with their weekends, so to speak.
Boilers heat up water to steam, and provide that steam heat to buildings through seven miles of utility tunnels running beneath campus. Similarly, chillers remove heat from water and send it to campus buildings to cool the air in those buildings.
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The April 1986 disaster at the Chernobyla nuclear power plant in Ukraine was the product of a flawed Soviet reactor design coupled with serious mistakes made by the plant operatorsb. It was a direct consequence of Cold War isolation and the resulting lack of any safety culture.
The accident destroyed the Chernobyl 4 reactor, killing 30 operators and firemen within three months and several further deaths later. One person was killed immediately and a second died in hospital soon after as a result of injuries received. Another person is reported to have died at the time from a coronary thrombosisc. Acute radiation syndrome (ARS) was originally diagnosed in 237 people onsite and involved with the clean-up and it was later confirmed in 134 cases. Of these, 28 people died as a result of ARS within a few weeks of the accident. Nineteen more workers subsequently died between 1987 and 2004, but their deaths cannot necessarily be attributed to radiation exposured. Nobody offsite suffered from acute radiation effects although a significant, but uncertain, fraction of the thyroid cancers diagnosed since the accident in patients who were children at the time are likely to be due to intake of radioactive iodine falloutm,9. Furthermore, large areas of Belarus, Ukraine, Russia, and beyond were contaminated in varying degrees. See also sections below and Chernobyl Accident Appendix 2: Health Impacts.
The Chernobyl Power Complex, lying about 130 km north of Kiev, Ukraine, and about 20 km south of the border with Belarus, consisted of four nuclear reactors of the RBMK-1000 design (see information page on RBMK Reactors). Units 1 and 2 were constructed between 1970 and 1977, while units 3 and 4 of the same design were completed in 1983. Two more RBMK reactors were under construction at the site at the time of the accident. To the southeast of the plant, an artificial lake of some 22 square kilometres, situated beside the river Pripyat, a tributary of the Dniepr, was constructed to provide cooling water for the reactors.
This area of Ukraine is described as Belarussian-type woodland with a low population density. About 3 km away from the reactor, in the new city, Pripyat, there were 49,000 inhabitants. The old town of Chornobyl, which had a population of 12,500, is about 15 km to the southeast of the complex. Within a 30 km radius of the power plant, the total population was between 115,000 and 135,000 at the time of the accident.
The RBMK-1000 is a Soviet-designed and built graphite moderated pressure tube type reactor, using slightly enriched (2% U-235) uranium dioxide fuel. It is a boiling light water reactor, with two loops feeding steam directly to the turbines, without an intervening heat exchanger. Water pumped to the bottom of the fuel channels boils as it progresses up the pressure tubes, producing steam which feeds two 500 MWe turbines. The water acts as a coolant and also provides the steam used to drive the turbines. The vertical pressure tubes contain the zirconium alloy clad uranium dioxide fuel around which the cooling water flows. The extensions of the fuel channels penetrate the lower plate and the cover plate of the core and are welded to each. A specially designed refuelling machine allows fuel bundles to be changed without shutting down the reactor.
The moderator, the function of which is to slow down neutrons to make them more efficient in producing fission in the fuel, is graphite, surrounding the pressure tubes. A mixture of nitrogen and helium is circulated between the graphite blocks to prevent oxidation of the graphite and to improve the transmission of the heat produced by neutron interactions in the graphite to the fuel channel. The core itself is about 7 m high and about 12 m in diameter. In each of the two loops, there are four main coolant circulating pumps, one of which is always on standby. The reactivity or power of the reactor is controlled by raising or lowering 211 control rods, which, when lowered into the moderator, absorb neutrons and reduce the fission rate. The power output of this reactor is 3200 MW thermal, or 1000 MWe. Various safety systems, such as an emergency core cooling system, were incorporated into the reactor design.
On 25 April, prior to a routine shutdown, the reactor crew at Chernobyl 4 began preparing for a test to determine how long turbines would spin and supply power to the main circulating pumps following a loss of main electrical power supply. This test had been carried out at Chernobyl the previous year, but the power from the turbine ran down too rapidly, so new voltage regulator designs were to be tested.
A series of operator actions, including the disabling of automatic shutdown mechanisms, preceded the attempted test early on 26 April. By the time that the operator moved to shut down the reactor, the reactor was in an extremely unstable condition. A peculiarity of the design of the control rods caused a dramatic power surge as they were inserted into the reactor (see Chernobyl Accident Appendix 1: Sequence of Events).
Two workers died as a result of these explosions. The graphite (about a quarter of the 1200 tonnes of it was estimated to have been ejected) and fuel became incandescent and started a number of firesf, causing the main release of radioactivity into the environment. A total of about 14 EBq (14 x 1018 Bq) of radioactivity was released, over half of it being from biologically-inert noble gases.*
About 200-300 tonnes of water per hour was injected into the intact half of the reactor using the auxiliary feedwater pumps but this was stopped after half a day owing to the danger of it flowing into and flooding units 1 and 2. From the second to tenth day after the accident, some 5000 tonnes of boron, dolomite, sand, clay, and lead were dropped on to the burning core by helicopter in an effort to extinguish the blaze and limit the release of radioactive particles.
The 1991 report by the State Committee on the Supervision of Safety in Industry and Nuclear Power on the root cause of the accident looked past the operator actions. It said that while it was certainly true the operators placed their reactor in a dangerously unstable condition (in fact in a condition which virtually guaranteed an accident) it was also true that in doing so they had not in fact violated a number of vital operating policies and principles, since no such policies and principles had been articulated. Additionally, the operating organization had not been made aware either of the specific vital safety significance of maintaining a minimum operating reactivity margin, or the general reactivity characteristics of the RBMK which made low power operation extremely hazardous.
The accident caused the largest uncontrolled radioactive release into the environment ever recorded for any civilian operation, and large quantities of radioactive substances were released into the air for about 10 days. This caused serious social and economic disruption for large populations in Belarus, Russia, and Ukraine. Two radionuclides, the short-lived iodine-131 and the long-lived caesium-137, were particularly significant for the radiation dose they delivered to members of the public.
It is estimated that all of the xenon gas, about half of the iodine and caesium, and at least 5% of the remaining radioactive material in the Chernobyl 4 reactor core (which had 192 tonnes of fuel) was released in the accident. Most of the released material was deposited close by as dust and debris, but the lighter material was carried by wind over Ukraine, Belarus, Russia, and to some extent over Scandinavia and Europe.
The next task was cleaning up the radioactivity at the site so that the remaining three reactors could be restarted, and the damaged reactor shielded more permanently. About 200,000 people ('liquidators') from all over the Soviet Union were involved in the recovery and clean-up during 1986 and 1987. They received high doses of radiation, averaging around 100 millisieverts (mSv). Some 20,000 liquidators received about 250 mSv, with a few receiving approximately 500 mSv. Later, the number of liquidators swelled to over 600,000, but most of these received only low radiation doses. The highest doses were received by about 1000 emergency workers and onsite personnel during the first day of the accident.