Geometry issue in THERM 7.8.80

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Juan Muñoz

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Mar 24, 2026, 12:18:31 PM (5 days ago) Mar 24
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Hello!

I am analyzing the thermal transmittance of an AHU profile, specifically a corner profile and a central profile (omega), both with thermal break.

The goal is to add a panel to create something similar to attached.

The profiles are made of anodized aluminum, and the internal cavities have been defined as Frame Cavity. The thermal break components are made of nylon.

I started from a DXF file containing the cross-sections of both the corner profile and the omega profile.

However, direct import from AutoCAD was not successful, as non-closed polygons appeared.
For this reason, I redrew the polygons following the DXF geometry.

Once the DXF is loaded, I am unable to complete the meshing and calculation in either case.
I have tried splitting the polygons adjacent to the internal cavities and also reducing the level of detail for both the corner and the central profiles.

Visually, there do not seem to be any overlapping polygons, but when attempting to run the calculation, a message appears indicating that the calculation cannot be completed due to incorrect geometry.

If possible, I would greatly appreciate any help in correcting these geometries so that they are valid for calculation.

I am attaching the THM files in case they are useful.


Thank you very much in advance!

Best regards.

Juan Ramon.-

perfil omega_blg.THM
Composicion.png
esquina_blg.THM

Robin Mitchell

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Mar 24, 2026, 3:50:13 PM (5 days ago) Mar 24
to Juan Muñoz, THERM
What version of THERM are you using? 

Robin

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Robin Mitchell

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Mar 24, 2026, 3:59:38 PM (5 days ago) Mar 24
to Juan Muñoz, THERM
You have a void in the middle of your model which THERM does not allow. Fill it with a frame cavity material
image.png


image.png

Juan Ramón Muñoz

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Mar 24, 2026, 4:51:57 PM (5 days ago) Mar 24
to Robin Mitchell, THERM
Hi Robin!

THERM Version 7.8.80.0 
05/08/25.

Many thanks for your assistance!

  I filled the inner area by assigning it material, but I think some geometry isn’t correct at certain points.  

image.png
 
No bad points appear. However, when I run the calculation, I get this message:  

image.png


Juan.-


Robin Mitchell

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Mar 24, 2026, 4:53:43 PM (5 days ago) Mar 24
to Juan Ramón Muñoz, THERM
Can you provide your new THERM file? 

Juan Ramón Muñoz

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Mar 24, 2026, 4:55:29 PM (5 days ago) Mar 24
to Robin Mitchell, THERM
Of course. See attached.
perfil omega_blg.THM

Robin Mitchell

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Mar 24, 2026, 7:00:39 PM (5 days ago) Mar 24
to Juan Ramón Muñoz, THERM
i was able to get the file to simulate, but because there is a thermal connection from outside to inside via the aluminum elements, there is not much temperature difference between the inside and outside. 

I just used standard boundary conditions in the program for outside and inside surfaces, so you will want to make your own that are appropriate for what you are trying to model. 

I have attached my file.

Here are the fixes I made. 

When I tried to generate the boundary conditions, the program identified this area where there was still a void
image.png
image.png

image.png
perfil omega_blg 1-RM.THM

Juan Ramón Muñoz

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Mar 25, 2026, 1:44:32 PM (4 days ago) Mar 25
to Robin Mitchell, THERM

Thank you very much, Robin!
I agree with your observations.
This is exactly what I needed, although I still need to close the remaining gaps.

Your expert help has been very valuable. I will review the model accordingly and let you know if I have any further questions.


Kind regards!
Juan.-

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